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Ceramic Metallized Substrate
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Direct Plated Copper Substrate
Direct Plated Copper (DPC)
Power Electronic Substrate

Direct Plated Copper Substrate

Direct Plated Copper (DPC) is a newest development in the field of Ceramic Substrate PCBs, its process is by magnetron sputtering technology to deposit a metal layer (Ti/Cu target) on the surface of the ceramic substrate which result in copper thickness’ ranging from 10um to 130um, and then photolithography to form circuit patterns. electroplating is used to fill in the gaps and thicken the metal circuit layer, and the solderability and oxidation resistance of the substrate is improved through surface treatment, finally remove the dry film and etch the seed layer to complete the substrate.

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Direct Plated Copper Substrate Key Attributes :

- Superior CTE and excellent thermal conductivity
- High reliability and durability
- Good Mechanically performance
- Low electrical resistance conductor traces
- Superior high-frequency characteristics
- Fine line resolution
- Low temperature process (below 300℃) guarantee the quality of ceramic and the metallized layer, also reduce the cost.

Direct Plated Copper Substrate Applications:

- High Power LED Packaging
- Hybrid and electric automobile power management electronics
- RF microwave communication
- Substrates for solar concentrator cells
- Power semiconductor packaging
- Laser system
- Fiber laser pump

DBC vs DPC

DBC being suited to high current capacity, however limited on circuit design. DPC allowing for finer tracks and through hole connection.

Declaration: This is an original article of INNOVACERA®. Please indicate the source link when reprinting: https://www.innovacera.com/product/direct-plated-copper-substrate

Frequently Asked Questions

What is the difference between DPC and DBC ceramic substrates? Why is DPC preferred for high-density LED and RF packaging?

While Direct Bonded Copper (DBC) is suited for high-current applications with coarse layouts, Direct Plated Copper (DPC) utilizes magnetron sputtering, photolithography, and electroplating at low processing temperatures (<300°C). This allows for ultra-fine circuit line resolution, tight trace spacing, and reliable metallized through-hole vias with copper thicknesses from 10 μm to 130 μm. DPC provides matched CTE, superior high-frequency RF performance, and efficient thermal dissipation for high-power LEDs, laser pumps, and optical transceivers.

Can I order custom DPC ceramic substrates with through-hole vias? How to get a project price quote from the manufacturer?

Yes, as a precision technical ceramic manufacturer, INNOVACERA fabricates custom DPC ceramic substrates and PCBs using Al2O3 (Alumina) or AlN (Aluminum Nitride) bases. We support custom circuit layouts, filled/plated through-hole vias, selectable copper layers (10–130 μm), and protective surface finishes (ENIG, ENEPIG, or silver). To get a competitive price quotation, please submit your Gerber files, substrate material selection, panel dimensions, and layer requirements.

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Direct Plated Copper Substrate

Direct Plated Copper Substrate

2023-11-30

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