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Ceramic Friction Disc

Innovacera develops ceramic friction disc for the texturing process in the textile industry, Ceramic friction disc is widely use in all kinds of man-made fibers spinning draw texturing process, such as DTY Barmag FK6 texturing machines, the friction twister ceramic friction disc makes the fiber with good strength, texturing, elastic, wrap and filling power to meet clients requirements of producing high quality fiber. The ceramic friction discs, knife discs and guide discs are the main part of the three-axle spindle systems for the friction twister texturing machine.

Ceramic Friction Disc

The DTY Barmag FK6 texturing machine ceramic components includes the ceramic friction disc, ceramic guiding disc, ceramic knife disc. The friction disc roughness is about Ra0.85μm, Ra1.0μm, Ra1.2μm, the knife disc and the guiding disc roughness is about Ra0.2-Ra0.3μm (the high speed machine is Ra0.2μm, low and medium speed machine both are Ra0.3μm.

Except the ceramic friction disc for DTY FK6 texturing machine ceramics, Innovacera also provides used friction disc repairing and other textile ceramic components such as ceramic eyelets, ceramic yarn guides, ceramic roller, ceramic oil applicator, ceramic pigtail, ceramic intermingling jet plates and ceramic traverse guide for the melt spinning process, ceramic navels for open-end spinning, ceramic cutter for cutting textile threads.

 

Ceramic Friction Disc Features:

Wear and corrosion resistance
Chemical resistance
Anti-static
Uniform dyeing
Easy maintenance
Good Yarn Properties-equivalent to PU.
Long service life
Wide spinning range
Excellent efficiency at high machine speeds

 

Ceramic Friction Disc Application:

1)According to spinning speed:
Low-speed machine ( speed: below 600 meters/minute):
868; 818; 800D; 800M; 800V texturing machine.
Medium-speed machine( speed: 600-650 meters/minute):
850; 900; 950; 980 texturing machine.
High-speed machine( speed: more than 650 meters/minute):
1000; 1200; 980; TMT, RPR texturing machine.

2)According to spinning varieties:

polyester elastic yarn, nylon elastic yarn, various composite yarns, core yarns, high elasticity twisted yarns, etc., including polyester highly lustrous, semi-dull, dull, colored yarns, cat-ionic yarns, and various network yarns.

 

Ceramic Guiding Discs General Size And Technical Data:

Innovacera Ref NO. D1(mm) D2(mm) H(mm) R(mm)
G520129 52 12 9 5.5
G496126 49.6 12 6 3.5
G450126 45 12 6 3.5

 

Ceramic Friction Disc General Size And Technical Data:

Innovacera Ref NO. D1(mm) D2(mm) H(mm) R(mm)
F445126 44.5 12 6 2.5
F450126 45.0 12 6 3.7 or 3.5
F450129 45.0 12 9 5.5
F455126 45.5 12 6 3.7
F455166 45.5 16 6 3.7
F460166 46.0 16 6 3.5
F472106 47.2 10 6 4.5
F477129 47.7 12 9 4.5
F490129 49.0 12 9 3.5
F510126 51.0 12 6 3.3
F512126 51.2 12 6 3.3
F515129 51.5 12 9 3.3
F520169 52.0 16 9 5.5

 

Ceramic Knife Disc General Size And Technical Data:

Innovacera Ref NO. D1(mm) D2(mm) H(mm) R(mm)
K490129 49 12 9
K470126 47 12 6
K435126 43.5 12 6

Our workflow is start with your needs of textile machine types, spinning variety, DTY specifications and performance requirements and then according to our professional experience, we can improve your project by material selection, size selection, friction coefficient design and your brand design. We can work together to achieve your goals by samples testing, production parameter adjustment, mass production, quality control and after sales service.

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