Projects | INNOVACERA

Magnesium Stabilized Zirconia Nozzles

Magnesium Stabilized Zirconia Nozzles (Mg-PSZ) provide extraordinary toughness and erosion resistance in ultra-high temperature metallurgical environments. Innovacera’s MSZ ceramics withstand aggressive thermal cycling and molten metal corrosion far better than standard alumina or magnesia refractories. Engineered to maintain tight dimensional tolerances, these highly reliable nozzles are indispensable for continuous steel casting, precision powder metallurgy, and high-temperature gas atomization processes.

Advanced Metallized Ceramic Solutions

Advanced Metallized Ceramic Solutions leverage proprietary Mo-Mn and thick-film technologies to create robust conductive layers on Al?O? and AlN surfaces. Innovacera’s metallized ceramics deliver outstanding dielectric strength and hermeticity, surpassing traditional polymers in high-power applications. Engineered for semiconductor packaging, vacuum interrupters, and telecommunication devices, these components ensure optimal thermal management and secure brazing joints for critical electronic assemblies.

High Purity Alumina Ceramic Tubes

High Purity Alumina Ceramic Tubes (99.5% to 99.8% Al?O?) offer exceptional structural integrity and chemical inertness for extreme thermal environments. Innovacera produces these tubes with remarkable resistance to abrasion, plasma erosion, and high-voltage breakdown. Operating reliably at temperatures up to 1700°C, they easily outperform standard quartz or mullite. These robust tubes are widely deployed as thermocouple protection sheaths, high-temperature furnace liners, and precision components in semiconductor processing.

Silicon Nitride Ceramic Grinding Media Balls

Innovacera’s silicon nitride (Si3N4) grinding media balls offer superior wear resistance, high hardness, and fracture toughness for milling and dispersion applications. They are ideal for grinding high-hardness materials such as ceramics, paints, and minerals without contamination. With density lower than zirconia, they reduce mill wear and energy consumption. Available in various sizes (0.5mm to 50mm), these balls are used in ball mills, attritors, and vibratory mills. Innovacera ensures consistent roundness and surface finish.

Alumina Ceramic Substrates for Automotive Electronics

Innovacera’s high-purity alumina (Al2O3, 96%-99%) substrates are the backbone of automotive electronic modules, including ECU, sensors, and LED lighting. With excellent electrical insulation, mechanical strength, and thermal conductivity, these substrates withstand harsh under-hood environments. Available in as-fired, lapped, or polished finishes, they support thick-film and thin-film circuits. Innovacera provides substrates with laser-drilled vias and metallization options for reliable solder attachment.

Pyrolytic Boron Nitride MBE Crucibles

Pyrolytic Boron Nitride MBE Crucibles represent the pinnacle of purity for semiconductor crystal growth. Produced via Chemical Vapor Deposition (CVD), Innovacera’s PBN crucibles offer 99.999% purity, zero porosity, and extraordinary thermal shock resistance. They will not outgas or contaminate melts, easily outperforming traditional quartz or sintered alumina. Specifically designed for Molecular Beam Epitaxy (MBE) and OLED evaporation, our crucibles ensure defect-free thin films and high-yield semiconductor fabrication.

Hexagonal Boron Nitride Ceramic Nozzles

Hexagonal Boron Nitride Ceramic Nozzles exhibit exceptional high-temperature lubricity and non-wetting properties against molten metals. Innovacera manufactures h-BN nozzles with excellent thermal shock resistance, easy machinability, and extreme chemical inertness up to 2000°C in inert atmospheres. Vastly superior to alumina in preventing clogging and thermal cracking, these precision nozzles are vital for metal powder atomization, 3D printing material production, and amorphous alloy strip casting.

Ceramic to Metal Brazed Assemblies

Ceramic to Metal Brazed Assemblies combine the exceptional thermal and electrical insulation of technical ceramics with the mechanical strength and conductivity of metals. Utilizing active metal brazing (AMB) and advanced metallization, Innovacera produces highly reliable hermetic seals. These assemblies provide superior vacuum integrity, corrosion resistance, and thermal shock resistance. Widely deployed in aerospace, medical X-ray tubes, and high-voltage feedthroughs, Innovacera ensures flawless performance in extreme environments.

Ceramic Thermal Management Solutions for Power Electronics

Innovacera delivers high-performance Ceramic Thermal Management Solutions for the power electronics industry. Our heat sinks, crafted from Aluminum Nitride (AlN) and Alumina (Al2O3), provide the perfect balance of high thermal conductivity and superior electrical isolation. By leveraging Ceramic Injection Molding (CIM), we provide custom-engineered cooling solutions for IGBTs, RF amplifiers, and LED systems, ensuring maximum heat dissipation and system reliability without the risk of electrical short circuits.

Aluminum Nitride Ceramic Substrates for Power Modules

Innovacera’s aluminum nitride (AlN) ceramic substrates provide exceptional thermal conductivity (170-200 W/mK) for efficient heat dissipation in power modules. With a coefficient of thermal expansion closely matching silicon, they reduce thermal stress in IGBT and MOSFET assemblies. Available in various thicknesses and metallization options (DBC, DPC, thick film), these substrates enable high current densities and compact designs. Innovacera ensures high purity and precise dimensional tolerances for automotive and industrial power electronics.