Projects | INNOVACERA

Advanced Ceramic Igniters for Pellet Stoves and Grills

Ceramic igniters offer rapid, reliable, and energy-efficient ignition for biomass systems like pellet stoves and grills. Unlike traditional metal igniters, Silicon Nitride igniters provide superior high-temperature performance, longer service life, and greater durability, ensuring a consistent start-up every time. Innovacera is at the forefront of this technology, producing advanced ceramic hot surface igniters that revolutionize heating ignition with unmatched speed and reliability for residential and industrial use.

High-Performance Zirconia Ceramic Components

Zirconia (ZrO2) ceramics are renowned for their exceptional strength, fracture toughness, and wear resistance, surpassing many other ceramics and metals. These properties make them ideal for demanding applications like industrial pump plungers, cutting blades, grinding media, and dental implants where high performance and longevity are crucial. Innovacera engineers and manufactures a range of Zirconia components, including Magnesium Stabilized Zirconia (MSZ), to deliver superior durability in the most challenging environments.

Boron Nitride Components for PVD and CVD Systems

Boron Nitride (BN) is essential for Physical Vapor Deposition (PVD) and Chemical Vapor Deposition (CVD) processes due to its high-temperature stability, excellent electrical insulation, and chemical inertness. Components like shields, insulators, and target frames made from BN protect chamber hardware and ensure process purity. Innovacera provides high-purity, precision-machined Boron Nitride components that enhance the reliability and efficiency of semiconductor and coating deposition systems.

Ceramic Feedthroughs for Vacuum and Hermetic Sealing

Ceramic-to-metal feedthroughs are essential for transmitting electrical signals, power, or fluids into hermetically sealed or high-vacuum environments.Using a robust ceramic insulator brazed to metal conductors and flanges, they provide excellent electrical isolation and maintain vacuum integrity under extreme temperatures and pressures. Innovacera manufactures a wide range of standard and custom multipin, coaxial, and power feedthroughs for semiconductor, aerospace, and research applications.

Aluminum Nitride Substrates for Thermal Management

Aluminum Nitride (AlN) is a premier material for thermal management in high-power electronics due to its exceptional thermal conductivity and high electrical resistivity. AlN substrates are essential for components like high-power LEDs, laser diodes, and power modules, where efficient heat dissipation is critical for performance and reliability. Innovacera manufactures high-purity, hot-pressed Aluminum Nitride substrates and thermal pads, offering superior solutions for the most demanding thermal challenges in modern electronics.

Ceramic-to-Metal Sealing Solutions

Innovacera specializes in advanced ceramic-to-metal sealing for hermetic applications in semiconductors, aerospace, and energy. Our metallized ceramics enable robust brazed joints that withstand extreme temperatures and corrosive environments. These solutions ensure leak-proof performance in feedthroughs, connectors, and sensors, enhancing device longevity and reliability in critical systems.

Vacuum Sealed Ceramic Feedthroughs

Innovacera’s Vacuum Sealed Ceramic Feedthroughs deliver hermetic sealing and reliable electrical/optical transmission in critical vacuum environments. Engineered with precision alumina ceramics and advanced metals, these solutions maintain ultra-high vacuum integrity while resisting extreme temperatures and corrosion. Our portfolio includes hermetic optoelectronic packaging, multi-pin feedthroughs, circular multi-pin configurations, and CF-flanged sapphire viewports—ensuring peak performance in semiconductor processing, analytical instrumentation, aerospace systems, and high-energy physics applications.

High Voltage Ceramic Connectors

Innovacera’s High Voltage Ceramic Connectors deliver exceptional electrical insulation and thermal stability for demanding applications. Engineered with precision, our ceramic connectors ensure reliable performance under extreme voltages, harsh environments, and high-pressure conditions. Our robust portfolio including pressure-bearing petroleum connectors, compact micro-rectangular and micro-D series, and versatile multi-pin solutions—all leveraging advanced ceramic materials for superior safety and durability in critical industrial, aerospace, and energy sectors.

Automotive Engine Ceramic Parts

Our range of high-performance advanced ceramic components engineered for demanding automotive engine applications. These precision parts, including durable ceramic plungers for diesel fuel systems, robust ceramic friction discs for transmissions and clutches, reliable ceramic pistons and plungers, and highly sensitive zirconia oxygen sensor elements, leverage the exceptional properties of technical ceramics. Manufactured by Innovacera, they offer superior wear resistance, thermal stability, corrosion resistance, and reduced friction compared to traditional metals, leading to enhanced engine efficiency, longevity, and emissions control in modern vehicles.

Semiconductor Ceramic Substrates

Innovacera provides advanced semiconductor ceramic substrates critical for high-power and high-frequency electronics, including Direct Bonded Copper (DBC) substrates offering robust copper-ceramic bonding for superior thermal management and power cycling, Direct Plated Copper (DPC) substrates enabling ultra-fine circuit patterns and high-precision interconnections through laser drilling and copper plating, and Aluminum Nitride (AlN) wafer substrates renowned for their exceptional thermal conductivity and low expansion coefficient, ideal for demanding semiconductor applications requiring efficient heat dissipation.