Projects | INNOVACERA

Ceramic Substrates

Innovacera provides a comprehensive range of high-performance ceramic substrates, including 96% Alumina (Al2O3), Aluminum Nitride (AlN), Silicon Nitride (Si3N4), and Zirconia Toughened Alumina (ZTA). Designed for demanding electronic applications, these substrates offer superior thermal conductivity, electrical insulation, and mechanical strength. Innovacera employs advanced manufacturing processes to ensure exceptional flatness, precise dimensional control, and superior surface finish, guaranteeing reliable performance in high-power semiconductors, optoelectronics, and critical thermal management systems.

Ceramic Housings for 5G Telecommunications

The deployment of 5G networks demands components with low dielectric loss and high thermal stability. Innovacera’s Ceramic Housings, including TOSA/ROSA and specialized RF packages, meet these stringent requirements. Our precision-machined ceramic enclosures protect critical optical and microwave components in base stations, ensuring signal integrity and longevity in outdoor environments.

Ceramic Components for Laser and Photonics Systems

Advanced ceramic components play a key role in laser and photonics systems by providing thermal stability, electrical insulation, and optical compatibility. Alumina and zirconia ceramics outperform metals in high-energy environments. Innovacera manufactures ceramic reflectors, housings, and precision parts that support stable laser operation and extended system lifetime.

Porous Ceramic Components for Vacuum Chuck Systems

Porous ceramic components feature uniform micro-porosity, enabling stable vacuum adsorption without particle contamination. Compared with metal chucks, porous ceramics provide better flatness and chemical resistance. Innovacera designs and sinters porous alumina ceramics for vacuum chuck systems widely used in semiconductor, display panel, and precision machining industries.

Metallized Ceramic Components for Hermetic Packaging

Metallized ceramic components enable reliable ceramic-to-metal joining for hermetic electronic packaging. Using Mo-Mn or active metal brazing, ceramics gain solderable and weldable surfaces while retaining insulation properties. Innovacera’s metallization expertise supports feedthroughs, packages, and connectors used in aerospace, medical, and vacuum electronics where long-term sealing reliability is critical.

Boron Nitride Ceramics for High-Temperature Furnaces

Boron Nitride (BN) ceramics exhibit outstanding thermal shock resistance, non-wetting behavior with molten metals, and excellent electrical insulation at high temperatures. Compared to graphite, BN offers cleaner performance and longer service life. Innovacera manufactures hot-pressed and pyrolytic BN components tailored for high-temperature furnaces, crystal growth, and vacuum thermal processing.

Ceramic Packages for Optoelectronic Devices

Ceramic packages provide hermetic sealing, thermal management, and electrical insulation for optoelectronic devices. Compared to plastic packages, ceramics ensure long-term stability in harsh environments. Innovacera offers alumina and metallized ceramic packages for lasers, sensors, and optical communication modules.

Ceramic Igniters for Biomass and Pellet Burners

Ceramic igniters provide fast ignition, high temperature capability, and long service life for biomass and pellet burners. Silicon nitride and alumina igniters outperform metal cartridges in efficiency and durability. Innovacera’s ceramic igniters with stable resistance and thermal shock resistance for reliable heating systems.

Ceramic Components for Semiconductor Wafer Processing

Innovacera engineering advanced ceramic components designed specifically for the rigorous demands of semiconductor wafer processing. Our high-purity Alumina, Aluminum Nitride, and Silicon Nitride materials offer exceptional plasma resistance, dimensional stability, and thermal management properties. From wafer handling arms to electrostatic chucks, Innovacera ensures precision and cleanliness essential for modern fabrication environments, helping manufacturers achieve higher yields and reduced downtime in critical process steps.

Oxygen Sensor Heater

The Oxygen Sensor Heater is a specialized ceramic heating element integrated into automotive oxygen (Lambda) sensors. Its purpose is to rapidly bring the sensor’s zirconia electrolyte to its operating temperature (typically 300°C to 800°C). This fast activation is crucial for meeting stringent emission standards, as the engine control unit relies on the sensor’s feedback immediately after startup. These heaters are typically MCH-type Alumina ceramics due to their fast heat-up and high-temperature stability. INNOVACERA manufactures high-performance Oxygen Sensor Heaters, ensuring rapid response and sustained reliability in the harsh exhaust environment. Our ceramic heating elements are designed to guarantee that the vehicle’s emission control system operates optimally from the moment the engine is started.