technical ceramic solutions

Project Tags DBC substrate

Direct Bonded Copper Ceramic Substrates

Direct bonded copper (DBC) ceramic substrates create robust thermal and electrical interconnection platforms by bonding oxygen-free copper layers (0.1-0.6mm thick) to ceramic substrates like alumina or aluminum nitride through high-temperature oxidation processes. These substrates handle extreme current loads (300A+) and power densities exceeding 500W/cm² in IGBT modules, MOSFET arrays, and thyristor packages. Innovacera's DBC process achieves exceptional bond strength (>20 N/cm² peel strength) and thermal cycling reliability, making them ideal for automotive traction inverters, industrial motor drives, and renewable energy systems. The copper layers can be pre-patterned or chemically etched to create complex circuit geometries with minimal undercut and excellent edge definition. With thermal conductivity up to 200 W/mK (for AlN DBC) and dielectric strength >15 kV/mm, our DBC substrates outperform conventional PCB materials in high-voltage, high-frequency applications. Innovacera provides complete DBC solutions including design support, prototyping, and volume production for power electronic assemblies requiring superior thermal management and electrical performance.

Direct Bonded Copper (DBC) and Direct Plated Copper (DPC) Substrates

Direct Bonded Copper (DBC) and Direct Plated Copper (DPC) substrates are key technologies in power electronics. They involve bonding a pure copper layer to a ceramic base, typically Alumina or Aluminum Nitride, providing excellent thermal dissipation and electrical insulation. These substrates are crucial for IGBT modules, power LEDs, and automotive electronics. Innovacera offers high-quality DBC and DPC substrates, enabling superior performance and reliability in high-power applications.

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