News | INNOVACERA

Ceramic Ballistic Plates

INNOVACERA produces alumina ceramic, sintered silicon carbide ceramic, and boron carbide ceramic, our high-quality ceramics always with perfect ballistic performance.

We produce powders by ourselves. We could control quality from raw materials to the finished ceramics, with a production capability of 300 tons of high-quality sintered silicon carbide.

We have the regular size of the rectangle 50*50, Hexagonal opposite side dimensions 88; 68; 30; 20. The thickness range is 5-20mm.

High-quality products, professional service, timely delivery. INNOVACERA is your trustable supplier.

Safe and finger-friendly ceramic scissors

Our ceramic scissors are made from Zirconia ceramics (ZrO2), which will never rust. The most important difference is in the proprietary grinding process that results in a finger-friendly cutting edge. The double angle creates a shorter Initial Cutting Zone. This results in less risk to the user.

They are safe and finger-friendly. This means that, while our scissors cut materials effectively, they avoid cutting skin. They are very suitable to be used at home to cut baby food without toxicity. Used in institutional, educational settings alike, these lightweight scissors are flexible and durable.

Canpared to traditional steel scissors, ceramic scissors have many benefits:

Never rusts,no special oil coating or maintenance
Light weight
Stay edge and sharp
Very sharp
Corrosion resistant
Non-conductive

Ceramic pentagon blade

As the Manufacturer of Packaging & Laminate Printing machines, you must have requested pentagon blades. Our material is stabilizes zirconia ceramic. Unlike other ceramic materials, Zirconia ceramic is a material with high flexural roughness. Therefore it is not fragile and proper for producing blades. Another advantage is very sharp. Cutting performance is better than Tungsten carbide. Ceramic pentagon blade is very suitable for fibers, tapes, film, leather, paper cutting machine application. If you have requested, feel free to contact us.

Ceramic textile blades

In traditional Textile winding machinery factories, many customers still use HSS Blades. Those blades may not work for long and it is able to cut thin yarn only. They don’t work well. Now we recommend an alternative material zirconia ceramic. This is not the ceramic you imagined. Maybe you will be worried about it is brittle. In fact, it has high Flexural toughness. Compared to the HSS blade, it is sharper and has the ability to cut thick yarn. It can stand the sharp lead to long cycle life as well. So cost is effective. Any interested in ceramic textile blades, please let us know.

Ceramic Ball Bearings are used on high-speed precision machinery

Ceramic ball bearings have been successfully applied in the industrial field.

More applications are silicon nitride ceramic ball bearings. It has the advantages of high limit rotation speed, good precision retention, small starting torque, high rigidity, good dry running performance, and long service life, which is very suitable for maintaining high precision and long-time operation under high speed, high temperature, corrosion and radiation conditions. Ceramic Ball Bearing is mainly used in CNC machine tools and high-speed precision machinery, such as high-speed electric spindle bearings, machine tool spindle bearings, dental drill bearings, instrumentation bearings, computer hard drive bearings.

In addition, the hardness of the silicon nitride ceramic is 1 times higher than that of the bearing steel, and the elastic modulus is about 1/3 higher. Under the same load, the elastic deformation of the silicon nitride ceramic is small, so it has good running accuracy.

Additionally, Hybrid ceramic bearings have been successfully applied to the spindle of high-speed machine tools, and have entered the practical stage, such as HPM ultra-precision lathes produced by companies, like Makino which has a spindle speed of 16000r/min.

HSM700 produced by MIKRO of the United States. The spindle speed of the high-speed machining center reaches 42000r/min, and the cutting speed has increased by 5-10 times. In addition, hybrid ceramic bearings are also used in high-speed equipment such as electric spindles and vortex molecular pumps.

Ceramic heating stick for E-cigarettes

Ceramic Heating Stick, also known as Ceramic Heater Blade, it is produced by implementing unique metallization and ceramic lamination processes. Due to the advanced manufacturing techniques utilized in the electric element, Alumina Heaters can provide higher reliability than ever before. Currently, which working temperature from 0~250C is suitable for E-Cig, herb atomizer/vaporizer/Herb Vaporizer. It is applicable to a variety of herb heating vaporizer products because moderate temperature distribution can be obtained by the heater design. Such as IQOS E-cigarette

Voltage: 3.7V, 5V, 7.4V, 12V

It enjoys great advantages of its compact size, lightweight, energy-saving, and long lifetime etc. Detail as below :

Long life: airproof constructor for conquering the disintegration problem
Quick temperature rise and stable temperatures can be achieved–usefulness for every required heat setting
Excellentinsulativity
Energy-efficient and high-efficiency thermal conductivity– be able to generate heat internally and externally simultaneously.
Compact structure
Equalized heat distribution and high power density.
Safe and eco-friendly electronic product complying with the RoHS requirements: MCH contains no harmful materials.
High cost performance.

With a professional R&D team, advanced equipment, and a strictly online production quality control system, the best products will be supplied.

Innovacera ceramic dosing pump made food contact testing and certification

Innovacera ceramic dosing pump is widely used for the pharmaceutical filling and package industry. The ceramic piston pump is high precision metering, as we knew, pharmacy industry products request very high material which should be food-grade.

Today, consumers are increasingly concerned about the safety of products that come into contact with the product they eat, the so-called food-grade products or food contact material.

Regulatory requirements for materials coming into contact with food are constantly updated and demand the highest levels of food safety and inspection services. Both authorities and consumers are paying more attention to the testing of these products.

So Innovacera make food contact testing and certification for the ceramic filling pump, certification of materials coming into contact with food is based on various rules and regulations, as national law in Germany the LFBG (Lebensmittel- und Futtermittelgesetzbuch) is setting down requirements that control commodities coming into contact with food. The complete European sector is committed to the framework regulation (EC) No 1935/2004 when dealing with food contact materials and products.

Below is our ceramic metering pump food contact testing and certification with European Council Directive 84/500/EEC & 2005/31/EC test standard. Testing requested is Leachable Lead and Cadmium and Leachable Cobalt.

SGS Test Report.PDF

Ceramic heater which using in 3D printer

Innovacera produce ceramic heater which using in 3D printer. The working temperature is from 300-800 degree.

It enjoys great advantages of its compact size, light weight, energy saving and long life.

Usual Specifications:
Dimension: According to customer request.
Voltage: 3.7-230V
Resistance: According to request.
Dielectric Strength: 3750V, 5s, Leakage current <= 0.5mA Flexural Strength: >= 300 Mpa
Heating Temperature: Max 900 degree.

OEM is acceptable!

Boron Nitride Nozzle for Gas Atomization

Boron Nitride nozzle for gas atomization

Boron nitride ceramic is a kind of refractory ceramic with low expansion and high thermal conductivity. This makes it to be an ideal choice for molten metals. Boron Nitride is a good self-lubricate ceramic that can withstand high temperatures and maintain its lubricating capability in a high vacuum environment. Boron nitride nozzle has very low wettability with metal. So Boron nitride nozzle is very often used for gas atomization of molten metal powder metallurgy. Various dimensions and custom designs are all available for us.

Technical ceramics provide pioneering solutions for eMobility developments

Technical ceramics offer innovative solutions for all types of drive concepts. It can enhance comprehensive automotive competence.

Technical ceramic can use in combustion engines and hybridization and other components.

Depending on the materials, technical ceramics have different properties.

Electrical insulation

High dielectric strength
Electromagnetic compatibility (EMC)
Freedom from partial discharge
High thermal conductivity
Corrosion resistance
Thermal insulation
High heat resistance
Low friction
Chemical resistance
Impact resistance
Wear resistance
Low weight
UV resistance
Resistance to temperature shock
Transparency

Innovacera can OEM to different materials based on a wide range of requests.