technical ceramic solutions

Zirconia Ceramic Axles For Ultra Mini Motor Driver

Zirconia ceramic axles have good sliding features and it was made by zirconia ceramics, zirconia ceramic material is good choice for miniaturization dynamic systems. The zirconia ceramic axles manufacturing process request strict quality control and advanced ceramic technology . Zirconium oxide shaft elastic modulus and heat expansion coefficient are similar to steel and it is biocompatible. each shaft is carefully produce to ensure precise dimensions and smooth surfaces.

 

Zirconium oxide ZrO2 is a high mechanical load capacity technical ceramic material , have high load capacity and long service life performance when working in the ultra mini motor driver. The zirconia ceramic axles was installed in the planetary gears in ultra mini motor driver, due to this excellent’s zirconia ceramic performance, the ceramic axles help to extend the service life of ultra mini motor driver and more reliable.

 

Zirconia Ceramic Axles

 

Zirconia ceramic axles feature:

· Coefficient of thermal expansion similar to steel
· High mechanical load capacity
· High strength&hardness
· High fracture toughness
· Wear resistance
· Excellent thermal insulation
· Excellent sliding
· Low thermal conductivity
· Corrosion resistance in acids and alkalis

 

Zirconia axles properties:

Properties Unit Value
Composition % 94.5% ZrO2         5.5% Y2O3
Specific Density g/cm3 ≥6.03
Hardness (HV) GPa >12
Coefficient (20-400°C) 10-6 /k 9.6
Elastic Modules GPa 205
Fracture Toughness MPa·m1/2 8-10
Crushing Load KN ≥25 (S ⊄6.5mm)
Grain Size μm <0.5
Thermal Conductivity w/(m·k) 3

 

Ceramic axles application:

 

The ceramic axles already widely use for application such as compact drives , gear, motor, sensor, controller, accessories .The use of zirconia ceramic axles in ultra mini motor driver planetary gears led to the birth of a series of individual cylinder ceramic rods and pins, such as ceramic linear guide, ceramic locating lever, ceramic splice, ceramic roller, ceramic bearings, ceramic housings for power tools.

 

Ceramic components are more wear-resistant than steel and make, e.g., ceramic gearheads are more precise and reliable. It is impressive that the benefits of ceramics as a material for sockets/connectors, guides, axles, and shafts.

 

Zirconia Ceramic Axles For Ultra Mini Motor Driver

 

zirconia ceramic axles also can be used for other fileds where request of extreme conditions for customized projects, such as request of saltwater-resistant, high mechanical strength, corrosion resistant, wear resistant, and also offer high efficiency, then you can use the zirconia ceramic spindles for underwater drives.

 

Other industry such as medical equipment, precision instruments, automotive, electronic and electrical, semiconductor, photoelectric, life scientific and aerospace industry also need zirconia ceramic axles for some special request.

 

Innovacera standard ceramic axes size:

 

Innovacera produce series of zirconia ceramic axles for ultra mini motor driver, here are some standard size for your reference:

 

Diameter: 0.8mm, 1.0mm, 1.5mm, 2.0mm, 2.5mm, 3.0mm, 4.0mm, 5.0mm, 5.5mm, 6.0mm, 8.0mm.
Length: 2.4mm, 6.4mm, 7.4mm, 10.6mm, 13.8mm, 15mm, 35mm, 40mm, 60mm, 70mm, 120mm,

 

ΦD L=2.4 L=6.4 L=7.4 L=10.6 L=13.8 L=35 L=40 L=60 L=70 L=120
0.8 0824 0864 0874 08106 08138 0835 0840 0860 0870
1.0 1024 1064 1074 10106 10138 1035 1040 1060 1070
1.5 1524 1564 1574 15106 15138 1535 1540 1560 1570
2.0 2024 2064 2074 20106 20138 2035 2040 2060 2070
2.5 2524 2564 2574 25106 25138 2535 2540 2560 2570
3.0 3024 3064 3074 30106 30138 3035 3040 3060 3070
4.0 4024 4064 4074 40106 40138 4035 4040 4060 4070 40120
5.0 5024 5064 5074 50106 50138 5035 5040 5060 5070 50120
5.5 5524 5564 5574 55106 55138 5535 5540 5560 5570 55120
6.0 6024 6064 6074 60106 60138 6035 6040 6060 6070 60120
8.0 8024 8064 8074 80106 80138 8035 8040 8060 8070 80120

 

Consult with Innovacera

If you need any zirconia ceramic components for high mechanical load capacity and and long service life application or any technology questions, welcome to contact us at sales@innovacera.com or 86 592 558 9730, we will do our best to meet your requirement.

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