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Revolutionizing Gas Ignition: The Rise of Hot Surface Ignition Technology

In recent years, the landscape of gas ignition technology has seen a transformative shift, particularly in China and the global market. While high-frequency ignition systems have long been the standard in Chinese households and industries, a growing trend towards hot surface ignition systems is reshaping the sector abroad. This innovative approach to ignition brings a multitude of benefits, offering a safer, more efficient, and reliable alternative to traditional methods.

The Drawbacks of High-Frequency Ignition
High-frequency ignition, though widely used, has several notable drawbacks that have become increasingly apparent. These include:

1.Noise Pollution: The high-pitched sound generated during ignition can be disruptive, particularly in residential settings.

2.Unsafe Deflagration: High-frequency ignition can lead to deflagration, where gas combusts explosively, posing safety risks.

3.Poor Ignition Reliability: The system’s dependency on precise conditions can result in inconsistent ignition performance.

4.Electromagnetic Interference: High-frequency signals can interfere with nearby automatic control equipment, leading to malfunctions.

 

Hot Surface Ignition

These issues have spurred the demand for more advanced ignition solutions, and the international market has responded by adopting hot surface ignition technology.

The Emergence of Hot Surface Ignition
Hot surface ignition technology is rapidly gaining traction for its ability to address the shortcomings of high-frequency ignition. This method utilizes a heated element to ignite gas, thereby eliminating many of the risks associated with traditional ignition systems. Hot surface ignition offers:

Silent Operation: By reducing noise pollution, it enhances user comfort, especially in household environments.

Enhanced Safety: The controlled ignition process significantly reduces the risk of deflagration.

Increased Reliability: Hot surface ignition provides consistent performance across a variety of conditions.

No Electromagnetic Interference: Its operation does not affect other electronic devices, making it ideal for modern homes and industries.

The Role of SiC and Si3N4 Ceramics
Silicon Carbide (SiC) ceramic hot surface igniters have been a staple in the U.S. and EU markets for over 25 years. These igniters are commonly used in commercial and household gas devices, such as air conditioners and heaters. However, SiC igniters are not without their limitations:

Decentralization of Hot Area: The uneven distribution of heat can lead to inefficiencies.

Fragility: SiC igniters are prone to breakage, reducing their lifespan and reliability.

Enter Innovacera’s Si3N4 Igniters, which offer a groundbreaking solution. Innovacera’s silicon nitride igniters provide several advantages over traditional SiC igniters, revolutionizing the field of gas ignition.

 

Si3N4 Igniters

Innovacera’s Si3N4 Igniters: A New Era in Ignition Technology
Innovacera has developed Si3N4 igniters that overcome the limitations of both high-frequency and SiC igniters. The features of these advanced igniters include:

100% Reliable Ignition: Innovacera’s igniters deliver consistent ignition performance, ensuring reliable operation in all conditions.

No Interference: The design eliminates any electromagnetic interference, making them compatible with modern electronic systems.

No Gas Leakage: The precision engineering of the igniters prevents gas leakage, enhancing safety.

High Mechanical Strength: These igniters are built to withstand mechanical stress, reducing the risk of damage.

Humidity and Thermal Shock Resistance: The igniters are designed to function effectively in humid environments and withstand sudden temperature changes.

No Special Controller Required: They are user-friendly and easy to integrate into existing systems.

Complete Replacement of SiC: Innovacera’s Si3N4 igniters match the installation modes and thermal electrical characteristics of SiC igniters, allowing for seamless upgrades.

Diverse Applications Across Industries
The versatility of Innovacera’s Si3N4 igniters opens the door to a wide range of applications, both commercial and residential. They are suitable for use in:

Gas Air Conditioners: Ensuring efficient and reliable ignition for optimal cooling performance.

Gas Air Heaters: Providing consistent warmth in residential and industrial settings.

Dryers: Enhancing the safety and efficiency of gas-powered drying appliances.

Cooking Appliances: From ranges to cooktops, these igniters ensure precise and reliable ignition for culinary applications.

Pool and Water Heaters: Offering dependable ignition for heating solutions in various environments.

Pyrotechnic Effects: Enabling safe ignition for fireworks and other pyrotechnic displays.

Mosquito Traps: Powering traps with reliable ignition for effective pest control.

 

As the demand for safer, more efficient ignition systems continues to grow, hot surface ignition technology stands at the forefront of innovation. Innovacera’s Si3N4 igniters represent a significant advancement in the field, providing a reliable, versatile, and user-friendly solution to meet the evolving needs of modern households and industries. With their wide range of applications and superior performance, these igniters are poised to become the new standard in gas ignition technology, paving the way for a more secure and efficient future. For more information please contact with us.


12 Years’ Anniversary

August 9th is a special and happy day for all of the Innovacera’s member. As she is celebrating her 12 years’ anniversary  on Aug. 9th 2024. At this special day, she is expressing her appreciation to all of the staff’s dedication by offering a red packet and a big party to every member. At the same time, for members with 10 and 5 years in company, Innovacera awards a gold ring to them as a memorial.

 

RED PAKAET TO EVERY MEMBER

5 YEARS' MEMBER

 

Here is the first part of party, giving every member with red packer and 5 years & 10 years staff with gifts.

At the same time we sing a Happy Birthday song to INNOVACERA.

 

INNOVACERA'S CELEBRATION

 

After enjoying the cake and delicious food, we welcome our second part game time, which is full of funny and laughter. It leaves a good memory to all of the staff. We are so deeply enjoying in the game and do not have time to take more photos for this happy time.

 

 

Do you think it is over? No, absolutely no, we have a more happy time, the evening party. So busy with fancy dinner and forget to take some photos of Gourmet feast .

 

EVENING PARTY

 

 

OK, that’s for this year’s anniversary. More let’s wait for next year. From here, I think you must be very interested with our story.

Let’s have a brief overview about the history of Innovacera.

 

Established in Aug.2012 China, Xiamen Innovacera advanced Materials Co., LTD (INNOVACERA) aims to be reliable a supplier of advanced ceramic components. She engages in research and development , manufacturing and selling the products of technical ceramic materials including Aluminum Oxide (Al2O3), Zirconium Oxide (Zirconia), Aluminum Nitride (ALN), Boron Nitride (BN), Silicon nitride, machinable glass ceramic (MGC) and other advanced materials.

 

 

Before she had Invested ZHONGDA, in Metallization Ceramics Process and Ceramic Components in year 2011. In 2015, INNOVACERA invested XMCERA, focus on manufacturing of high precision machining and ultral polishing Process. In year 2016, she becomes a shareholder of GreenWay, who is focus in Ceramic Heating Element.
For Innovacera, its mission is “winning with our customers and employees”.


Introduction to Ceramic Resistor Cores: The Building Blocks of Modern Devices

In the vast landscape of electronic components, ceramic resistor cores stand as pillars of reliability and performance. These advanced ceramic structures, crafted from premium materials like 99.5 Alumina and 95 Alumina, are the backbone of numerous electronic devices, ensuring precision, durability, and efficiency. Today, let’s delve into the world of Ceramic Resistor Cores, exploring their unique features, applications, and why they’re a game-changer in the electronics industry.

 

The Essence of Ceramic Resistor Cores
Ceramic resistor cores, affectionately known as ceramic resistor bodies, are the heart of fixed resistors. Crafted from high-purity alumina (Al2O3) in either 99.5% or 95% purity, these cores boast unparalleled surface quality and consistency. Their cylindrical shape and robust construction make them ideal for efficient heat dissipation, thanks to their exceptional thermal conductivity. This not only enhances the reliability of the resistors but also elevates their overall performance, ensuring a smooth and stable flow of electricity.

 

Ceramic Cores for Electrical Resistors

 

Features That Set Alumina Ceramic Cores Apart
Lower Noise Factor: Alumina ceramic cores minimize electrical noise, ensuring cleaner signals and improved audio/video quality in electronic devices.

Stable Resistance: Their resistance values remain consistent over time and across varying temperatures, making them reliable in demanding applications.

Good Electrical Shock Loads: Capable of withstanding sudden electrical surges, these cores protect circuits from damage, enhancing overall system safety.

Laser Trimming Reliability: Precision laser trimming techniques can be applied to alumina ceramic cores, allowing for fine-tuning of resistance values with utmost accuracy.

Electrical Insulation & Thermal Stability: Excellent insulation properties and resistance to thermal fluctuations ensure reliable operation in harsh environments.

Higher Integration Density: Alumina ceramic cores enable the creation of compact, high-density electronic circuits, ideal for space-constrained designs.

Higher Power Density: Their ability to handle higher power loads without overheating makes them ideal for high-performance applications.

 

Applications Galore
Ceramic resistor cores find their way into a myriad of industries, transforming the way we live and work. From the humble household appliances that keep our homes running smoothly to the sophisticated automobiles that take us on adventures, these cores are everywhere. They’re also crucial in electronic consumer goods, where precision and reliability are paramount. In the burgeoning new energy sector, ceramic resistors play a vital role in managing power flow and ensuring the safety of renewable energy systems.

 

Specifically designed for coated ceramics in fixed resistors, our ceramic resistor cores are indispensable in producing membrane pressure caps and various membrane resistors. These components are essential for maintaining precise electrical control in a wide range of electronic circuits and surface-mounted devices.

 

Ceramic resistor cores, crafted from premium 99.5 Alumina and 95 Alumina, are the unsung heroes of the electronics industry. Their unique blend of features, including low noise, stable resistance, and exceptional thermal stability, make them indispensable in a wide array of applications. Whether it’s ensuring the smooth operation of your refrigerator or powering the latest electric vehicle, ceramic resistor cores are quietly working behind the scenes, driving innovation and reliability forward. As the world continues to embrace technology, the importance of these advanced ceramic structures will only grow, solidifying their place as a cornerstone of modern electronics.


Boron nitride crucible application-electron beam evaporation

In semiconductor manufacturing, boron nitride can be used as an etching agent and thin film deposition raw material, acting as a protective layer to prevent damage or contamination of the device.

 

In addition, boron nitride can also be used as an electron beam evaporation source material for the preparation of various thin film materials.

 

For example: Electron beam evaporation coating conductive boron nitride crucible (BN crucible) – for thin film deposition equipment.

 

Conductive boron nitride crucibles are high-purity smooth crucibles designed for electron beam evaporation coatings.

 

It has excellent high-temperature resistance and thermal cycling properties, and will not react with various metals and ceramic rare earths.

 

Even under rapid heating and cooling conditions, the crucible remains intact.

 

It can be used for alloy melting, rare earth and ceramic sintering, and electron beam evaporation coatings.

 

It is commonly used in thermal evaporation processes such as high-frequency induction heating, coatings, electron beam evaporation coatings, aluminum, and silicon plating.

 

Conductive boron nitride crucibles offer high purity, high finish, and excellent electron beam evaporation coating properties.

 

They increase evaporation rates, accelerate material changeovers, improve thermal stability, and reduce power requirements, ultimately increasing productivity and cost-effectiveness.

 

Boron nitride crucible

 

Advantages:

good film finish, high purity, less pollution, long service life.

 

1.Excellent resistance to high temperatures and heat cycling.

 

It has a low rate of thermal expansion and is resistant to wetting of most molten metals.

 

2.Heat-resistant up to 2000°C, boron nitride does not react with aluminum and is not volatile.

 

3.increase evaporation rate; Increasing the evaporation rate results in shorter cycle times and higher overall yields.

 

4.Rapid material change; Conductive boron nitride crucibles facilitate rapid material changes, minimize furnace chamber downtime, and improve process efficiency.

 

5.enhanced thermal stability; These crucibles have higher thermal stability, reducing heat transfer from the crucible itself, ensuring consistent and controllable evaporation.

 

Main ingredients: BN+TiB2

Density 3.0g/cm3

Binding composition: B2O3

Color: Grey

Room temperature resistivity: 300-2000 Ω·cm

Operating temperature: below 1800℃

Thermal conductivity: > 40W/mk

Coefficient of thermal expansion: (4-6) x10-6K

Bending strength: > 130Mpa

Evaporation rate: 0.35-0.5g/min·cm2


Ceramic Screwdriver Specialized Tool For Semiconductor Manufacturing

Ceramic screwdriver is a specialized tool designed for adjusting and aligning components in sensitive electronic equipment. The ceramic alignment screwdriver is made of high-quality ceramic materials such as alumina ceramic (Al₂O₃) and zirconia ceramics, which have several  advantages.

 

Ceramic Cross-head Screwdriver For Telecommunications

 

Ceramic materials is Anti-static, non-magnetic, and non-inductive and resistant to corrosion.

 

Zirconia Ceramic can withstand high temperatures, making these screwdrivers suitable for use in environments where heat is a factor.

 

Straight Ceramic Flathead Screwdriver For Precision Electronics

 

Ceramic screwdriver Properties:

Technical Parameter Technical Item
Major content Zro2
Physical Properties Density g/cm3 ≥6.0
Water absorption % 0
Mechanical Properties Hardness HV 1400
Bending Strength Kgf/mm2 11.000
Compressive Strength Kgf/mm2 25.000
Temperature Properties Thermal Expansion Coefficient 9.5*10-6 
0-1000℃
Thermal Shock Resistance T(℃) 360.000
Thermal Conductivity W/m.k(2 5℃.300℃ 3.000
Volume Resistance Rate cm
20℃ >10 12
100℃

 

 

 

Application:

  • Semiconductor Manufacturing
  • Precision Electronics
  • Telecommunications
  • Any application requiring high precision and sensitivity to electrical or magnetic interference

 

Ceramic Screwdriver Specialized Tool For Semiconductor Manufacturing

 

Ceramic alignment screwdriver regular size:

Type Ceramic Size(mm) Total Length(mm)
Not included cap
Flathead screwdriver

Flathead screwdriver

0.4*0.9 122MM
0.4*1.2
0.4*1.8
0.4*2.0
0.7*2.4
Cross-head screwdriver

Cross-head screwdriver

1.2
1.7

Ceramic Parts For Electron Generator Components

Innovacera recently are researching and developing to produce alumina ceramic (Al₂O₃) parts for Electron Generator Components.

 

Electron generator components are essential devices or parts used to generate, control, and direct electron flows. These components are crucial in semiconductor manufacturing and various high-tech applications.

 

Alumina Ceramic Parts For Electron Generator Components

 

Ceramic parts play a crucial role in electron generator components due to their excellent electrical insulation, thermal stability, and resistance to high temperatures and corrosion. Here are some key ceramic parts used in electron generator components.

 

  • CeramicInsulators
  • Ceramic filaments
  • Ceramic feedthroughs
  • Vacuum Chambers
  • Electron Emission Sources
  • Support Structures
  • Ceramic heat shields
  • Ceramic capacitors
  • DielectricsCeramics
  • Electrodes

 

Ceramic Filaments For Electron Generator Components

 

Here are the key aspects of electron generator components:
1. Electron Gun

  • Function: Generates and emits an electron beam, commonly used in electron microscopes, electron beam lithography equipment, and electron beam welding.
  • Components: Cathode (heated to emit electrons), grid (controls the intensity of the electron beam), and anode (accelerates the electrons).

 

2. Power Supply

  • Function: Provides a stable current and voltage to drive the electron gun and maintain its normal operation.
  • Characteristics: High stability, low noise, precise control.

 

3. Focusing System

  • Function: Uses electromagnetic or electrostatic lenses to focus the electron beam, achieving the required precision and resolution on the target area.
  • Components: Electromagnetic lenses, electrostatic lenses.

 

4. Deflection System

  • Function: Controls the direction of the electron beam to precisely position it on the target surface.
  • Components: Deflection coils or deflection electrodes.

 

Ceramic Parts For Electron Generator Components

 

5. Vacuum System

  • Function: Provides and maintains the high vacuum environment necessary for the electron generator to operate, reducing collisions between electrons and gas molecules.
  • Components: Vacuum pumps, vacuum chamber.

 

6. Cathode Materials

  • Function: Serve as the source material for electron emission, typically requiring high electron emission efficiency and high-temperature resistance.
  • Common Materials: Tungsten (W), WF6, LAB6.

 

7. Insulation and Shielding Components

  • Function: Prevents electron beam leakage and protects equipment and operators from radiation damage.
  • Materials: Ceramics, glass, metal shielding.

 

8. Cooling System

  • Function: Dissipates heat, ensuring that the various parts of the electron generator operate within a safe temperature range.
  • Components: Liquid cooling systems, air cooling systems.

 

Applications

  • Semiconductor Manufacturing: Electron beam lithography, etching, and inspection.
  • Materials Science: Electron microscopes (SEM, TEM) for material structure analysis.
  • Medical Equipment: Radiation therapy devices.
  • Industrial Processing: Electron beam welding, cutting.

 

Electron generator components precisely control the generation, focus, and deflection of electron beams, these components support a wide range of complex manufacturing and analysis processes.


Electrical Insulation Alumina Ceramic Parts For Implanter Semiconductor Process Equipment

Alumina ceramic parts are widely used in semiconductor process equipment due to their excellent electrical insulation properties, high thermal conductivity, and mechanical strength. In semiconductor manufacturing, alumina ceramic parts are particularly important in implanter equipment.

 

Alumina Ceramic Base

 

Implanter Equipment uses in ion implantation, a critical process in semiconductor fabrication where ions are accelerated and implanted into a substrate to modify its properties.

 

Alumina Ceramic Parts in implanter using including insulators, wafers, and support structures, all designed to withstand high temperatures and corrosive environments typical of ion implantation processes:

 

  • Ceramic Wafer Carriers: Hold and support wafers during ion implantation.
  • Ceramic Insulator Rings: Prevent electrical leakage and ensure safety.
  • All kinds of Feedthroughs: Provide pathways for electrical signals while maintaining vacuum integrity.

Alumina Ceramic Base

 

Alumina Ceramic Parts Advantages:

  • High Electrical Insulation
  • Preventing electrical leakage and ensuring safety in semiconductor processes
  • Good Thermal Conductivity
  • Preventing overheating of semiconductor components
  • Excellent Mechanical Strength
  • Resistant to wear and abrasion
  • Ensuring longevity and durability in demanding semiconductor environments
  • Chemical stability and resistance to corrosion.
  • Can be Machined to super high precision tolerances
  • Ensuring precise and reliable performance in semiconductor applications
  • Non-reactive with other materials used in semiconductor processes

 

Alumina Ceramic Base

 

99.5% Alumina Ceramic Parts Properties:

 Alumina Ceramic Material Properties
Properties Value
Main Composition Al2O3>99.5%
Density >3.95
Hardness (Gpa) 15~16
Room Temperature Electric Resistivity (Ω·cm) >10 14
Max Using Temperature(℃) 900.00
Three-Point Bending Strength (MPA) 450.00
Compressive Strength (MPA) 45.00
Young modulus (Gpa) 300-380
Thermal Expansion Coefficient(20-1000℃)(10-6/K) 6~8
Thermal Conductivity (W/m·k) 30.00
Dielectric strength(kv/mm) 18.00
Dielectric constant 9~10
Dielectric loss angle (*10-4) 2.00
Surface Roughness <Ra0.05um
Remark: The value is just for review, different using conditions will have a little difference.

 

The use of alumina ceramic parts in semiconductor process equipment, especially in implanters making alumina ceramic material to become an indispensable material in the semiconductor industry. Alumina implanter ceramic parts such as alumina ceramic base and alumina ceramic nozzles ensure the reliability, precision, and long service life of semiconductor manufacturing processes.


Aluminum Nitride/Boron Nitride Composite BN-AlN Ceramic Parts for Ion Source

BN-AlN Ceramic is made by sintering Boron Nitride (BN) and Aluminum Nitride (AIN) powder. It has excellent electrical insulator, thermal conductivity, high strength, resistance to thermal shock, and strong resistance to halogen gas plasma, which is offers a wide range of applications, including components for semiconductor production equipment and components that require effective heat dissipation.

 

The ion source is a device that creates atomic and molecular ions, which is in the vacuum chamber. Aluminum Nitride/Boron Nitride Composite has excellent electrical insulator, thermal conductivity, sealing ability to vacuum and hasn’t given off much gas. So it is plays an heat sinks and thermal transfer plate role in ion sources.

 

BN+ALN

 

Material Advantages:

  • High mechanical strength.
  • High thermal conductivity.
  • Low thermal expansion.
  • Low dielectric loss.
  • Excellent electrical insulation.
  • High corrosion resistance–non-wetted by molten metals.
  • Excellent Machinabilit–BN-AlN can be machined to high-precision complex shapes.
  • It has excellent sealing ability to vacuum and hasn’t given off much gas.
  • High-frequency wave properties, allow visible infra-red light to pass through easily.

 

Material Properties:

Properties Units BAN
Main Composition / BN+ALN
Color / Greyish- Green
Density g/cm3 2.8~2.9
Three-Point Bending Strength MPa 90
Compressive Strength MPa 220
Thermal Conductivity W/m·k 85
Thermal Expansion

Coefficient (20-1000℃)

10-6/K 2.8
Max Using Temperature In Atmosphere ℃ 900
In Inactive Gas ℃ 1750
In High Vacuum ℃ 1750

 

Applications

  • Heat sinks
  • Vacuum components
  • Components where low dielectric constant and dissipation factor are required
  • Parts and components where a low coefficient of thermal expansion is required
  • Electronic components where electrical insulation and heat dissipation are required
  • Electric propulsion discharge channels for Hall Effect Thrusters

 

BN+ALN

 

INNOVACERA provides a series of Boron Nitride composites, we provide our customers with a lot of solutions. If you’re looking for a high heat sinks solution for your application, please get in touch with us to learn more about our full range of products and how we can help you meet your thermal management needs.


Orifice Plate Introduction- The Opening Where Ions Enter The Mass Spectrometer

The orifice plate is the opening where ions enter the mass spectrometer, which is one the of key component in the mass spectrometer.

The fuction of the orifice plate is with a voltage applied to it and to help preventing ions from clumping together.

 

Orifice plate for mass spectrometer

 

The good orifice plate should included below factors

1.Detachable heater
It is using MCH heater which is the abbreviation of metal ceramic heaters.
It refers to a ceramic heating element in which a meta tungsten or molybdenum manganese paste is printed on a ceramic casting body and laminated by hot pressing and then co-fired at 1600°C, in a hydrogen atmosphere to co-sinter ceramic and metal.

 

MCH ceramic heating element is high-efficiency, environmentally friendly, and energy-saving.

 

MCH Heater has below advantages
Energy-saving, high thermal efficiency, unit heat power consumption is 20-30% less than PTC;

The surface is safe and non-harged, with good insulation performance, can withstand the withstand voltage test of 4500V/1S, no breakdown, and leakage current <0.5mA;

No impulse peak current; no power attenuation; rapid heating; safe, no open flame;

Good thermal uniformity, high power density, and long service life.

 

The most important is for heating evenly, so MCH heater perform very good in this factor.

The detachable heater design in orifice plate is very economical and practical, and when the heater fails, it can be easily replaced and used, saving the cost and time of replacement.

 

Heater for Orifice plate

 

2.Precision size of the center hole

The important requirement is the center hole should be very small and high precision to 300-600um, depend on different requirement, the size of the center hole will be measured by a quadratic instrument before shipment.

 

3.With heating resistance and sensor resistance
Electrical performance test before shipment, including on-voltage test, heating resistance test, sensor resistance test, generally resistance tolerance does not exceed +/-10%.

 

Innovacera is providing customized design of the orifice plate also repairing for the standard model like Sciex 4000/4500/5000 etc.

INNOVACERA’s many years of experience in metallization and ceramic-to-metal sealing production enable us to provide solutions according to your requirements. Our ceramic-to-metal components and analytical instruments components ideal for use in high vacuum, High voltage, and high-pressure applications.

If you need more information, pls contact with us.


Features and Benefits of Boron Nitride Ceramic Evaporation Boat Sets

In the vast landscape of advanced materials, Boron Nitride Ceramics (BNCs) stand out as a remarkable class of compounds renowned for their exceptional thermal stability, chemical inertness, and lightweight properties. Among the myriad applications that leverage these unique characteristics, Boron Nitride Ceramic Evaporation Boat Sets have emerged as indispensable tools in high-temperature processing industries, particularly in the fields of semiconductor manufacturing, vacuum metallization, and advanced coating technologies.

 

The Essence of Boron Nitride Ceramics
Boron Nitride (BN), a compound of boron and nitrogen, exists in various crystalline forms, each with distinct properties. Among them, hexagonal boron nitride (h-BN) and cubic boron nitride (c-BN) are the most commonly utilized in ceramic applications. BNCs, particularly those made from pyrolytic processes, exhibit unparalleled resistance to extreme temperatures, making them ideal candidates for use in environments where conventional materials would fail.

 

Pyrolytic Boron Nitride Ceramics: The Elite of the BNC Family
Pyrolytic Boron Nitride (PBN) Ceramics are produced through a highly specialized process involving the decomposition of a boron-containing precursor gas under high temperature and controlled conditions. This results in a dense, highly pure ceramic with exceptional thermal shock resistance and low thermal expansion coefficients. PBNCs’ ability to withstand temperatures exceeding 2000°C without significant degradation or softening makes them the material of choice for BNC Evaporation Boat Sets.

 

Boron Nitride Ceramic Evaporation Boat Sets For Thermal Evaporation

 

The Role of Boron Nitride Ceramic Evaporation Boat Sets
BNC Evaporation Boat Sets are precision-engineered devices designed to efficiently and uniformly deposit thin films of metals, alloys, or other materials onto substrates in vacuum chambers. These boats are typically made from PBNCs due to their superior thermal conductivity and resistance to contamination from the evaporating material. The evaporation process relies on heating the material inside the boat to a high temperature, causing it to vaporize and condense onto the target surface, forming a uniform and high-quality coating.

 

Advantages of BNC Evaporation Boat Sets
High-Temperature Stability: PBNC’s ability to withstand extreme temperatures ensures uninterrupted operation, even during prolonged or intensive evaporation cycles.

 

Chemical Inertness: The non-reactive nature of BNCs protects the boat from corrosion or contamination by the evaporating materials, ensuring purity of the final product.

 

Low Thermal Expansion: PBNCs’ low coefficient of thermal expansion minimizes dimensional changes during heating and cooling cycles, preserving accuracy and precision.

 

Longevity: The durability of PBNCs extends the lifespan of the evaporation boat, reducing maintenance costs and downtime.

 

Versatility: Suitable for a wide range of materials, including metals, alloys, and even some refractory compounds, making BNC Evaporation Boat Sets ideal for diverse applications.

 

Boron Nitride Ceramic Evaporation Boat Sets, crafted from the pinnacle of Pyrolytic Boron Nitride (PBN) Ceramics, represent a pinnacle of innovation in high-temperature processing technologies. Their unparalleled thermal stability, chemical inertness, and longevity make them invaluable assets for industries seeking precision, efficiency, and reliability in their manufacturing processes. As the demand for advanced materials and coatings continues to grow, the role of BNC Evaporation Boat Sets will only become more prominent, driving further advancements in the field of advanced ceramics and beyond.


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