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What role does ceramics play in the semiconductor industry?

Semiconductor chips are ubiquitous in modern technology. They are essential in the evolution of various electronic devices and systems, including smartphones, smartwatches, computers, automobiles, big data, cloud computing, and the Internet of Things (IoT). Semiconductor equipment comprises thousands of components, whose performance, quality, and precision directly influence the reliability and stability of the equipment. Consequently, a significant amount of precision ceramic parts is required in semiconductor equipment.

 

Advantages of Precision Ceramics

Ceramics are utilized extensively due to their high hardness, high elastic modulus, high wear resistance, excellent insulation, good corrosion resistance, and low expansion. These properties make ceramics suitable for components in various semiconductor devices such as silicon wafer polishing machines, thermal processing equipment (epitaxy/oxidation/diffusion), lithography machines, deposition equipment, semiconductor etching equipment, and ion implantation machines. The main types of semiconductor ceramics include alumina, silicon nitride, aluminum nitride, boron nitride, and silicon carbide and so on. In semiconductor equipment, precision ceramics account for approximately 16% of the total value.

 

 

Applications of Ceramics in Semiconductor Equipment

Here is an overview of the different ceramic components used in various semiconductor processes:

 

 

1.Chemical Mechanical Planarization (CMP)
– Ceramic polishing tables
– Ceramic polishing plates
– Ceramic lapping plates
– End Effector
– O-ring ceramic sealing

 

2.Lithography machine
Vacuum chuck
– Wafer chucks
– Ceramic worktables
– End Effector
– Ceramic working wheels
– Ceramic valves
– Ceramic filters

 

3.High-Temperature Processing (RTP/Epitaxy/Oxidation/Diffusion)
– Ceramic Insulators
– Ceramic substrates
– Wafer boats
– Furnace tubes
– Cantilever paddles

 

4.Deposition equipment
– O-ring ceramic sealing
– Ceramic valves
– Chamber covers
– Chamber liners
– Deposition rings
– Electrostatic chucks
– Ceramic Heating elements
– Electroplating insulators
– Vacuum break filters

 

5.Etching
– Domes
– Chambers
– Focus rings
Ceramic Nozzles
– Electrostatic chucks
– End effector

 

6.Ion Implantation
– Ceramic Bearings
– Vacuum chuck
– Electrostatic chucks
– Ceramic Nozzles

 

Ceramic Nozzles

 

Commitment to Quality and Innovation

Innovacera integrates advanced technologies and continuously pursues research and development. We approach each customer’s requirements with a scientific and rigorous attitude, striving for excellence to produce products that best meet our clients’ needs. We welcome detailed inquiries and look forward to providing more ceramic solutions and professional service for you!

Feel free to contact us with your specifications and requirements.


Ceramic Vacuum Brazing: Unlocking the Potential of Ceramic to Metal Bonds in High-Tech Applications

Ceramic materials, with their high melting points and excellent insulating properties, present significant challenges when it comes to joining them with metals. Traditional welding methods often struggle to create strong and reliable bonds. However, advancements in joining technologies have introduced Vacuum Brazing as a highly effective solution. This process not only overcomes the limitations of ceramics but also leverages the benefits of both materials to create composite components.

 

Ceramic and Metal Vacuum Brazed Assemblies

 

Vacuum brazing is particularly advantageous due to its ability to join ceramics and metals at high temperatures in a vacuum environment, which minimizes oxidation and other unwanted reactions. Ceramic-to-metal sealing process often involves the use of a brazing filler metal, which can be tailored to the specific materials being joined. One such technique is Active Metal Brazing, where a reactive element in the filler metal, such as titanium in Ag-Cu-Ti, activates the ceramic surface, facilitating a strong bond.

 

When considering the joining of ceramics to metals, the high melting points and poor thermal stability of ceramics present a formidable challenge. Traditional welding methods often fall short, but Vacuum Brazing has emerged as a superior alternative. This process capitalizes on the unique properties of both materials, creating strong and reliable Ceramic to Metal bonds.

 

Vacuum brazing of metals and ceramics

 

While there are various methods for joining ceramics and metals, including mechanical joining and solid-state diffusion bonding, Vacuum Brazing offers a combination of performance, cost-effectiveness, and ease of implementation that is unmatched.

 

The process of Vacuum Brazing involves the use of a brazing filler metal that melts at a lower temperature than the materials being joined. In the case of Ceramic to Metal bonding, Active Metal Brazing with Ag-Cu-Ti powder as the filler metal is particularly effective. The active element, titanium, reacts with the ceramic surface, cleaning and activating it for a stronger bond.

 

For instance, when brazing Al2O3 ceramics with 304 stainless steel, metallized ceramic surfaces are prepared, and AgCu is used as the brazing filler metal. The Vacuum Brazing process ensures that the resulting joints can withstand high-temperature tests, demonstrating exceptional hermeticity and reliability.

 

Ceramic activation interface

 

The use of Active Metal Brazing in Vacuum Brazing allows for the achievement of shear strengths of up to 130 MPa in brazed joints. This highlights the significant potential of Vacuum Brazing in creating durable Ceramic to Metal connections that are suitable for a wide range of applications.

 

As research in this field progresses, Vacuum Brazing continues to evolve, offering ever-improving joint strength and versatility. It stands as a critical technology in material joining, pushing the boundaries of what is possible in the creation of Ceramic to Metal composite components.


Ceramic Cores in High Voltage Resistors: Engineering Excellence for Power Applications

High voltage resistors are essential components in electronic circuits where precision, reliability, and safety are paramount. Among the various types of materials used for high voltage resistors, ceramic cores stand out for their exceptional properties and suitability for demanding applications. Generally the high voltage resistor ceramic cores material is alumina ceramic and it can used as alumina ceramic heater.

 

Characteristics of Ceramic Cores
Ceramic cores used in high voltage resistors are typically composed of a blend of ceramic materials and metal oxides, carefully formulated to achieve specific electrical and mechanical properties. Key characteristics include:

 

High Dielectric Strength: Ceramic materials inherently offer high dielectric strength, allowing resistors to withstand high voltages without electrical breakdown or insulation failure.

 

High Stability: They provide excellent stability over a wide range of operating temperatures and environmental conditions, ensuring consistent performance in critical applications.

 

Low Temperature Coefficient: Ceramic cores can be engineered to have a low temperature coefficient of resistance (TCR), minimizing variations in resistance values due to changes in temperature.

 

Ceramic resister core for high voltage resistor

 

Mechanical Robustness: Resistant to physical damage and stress, ceramic cores maintain structural integrity under mechanical load, vibrations, and thermal cycling.

 

Advantages of Ceramic Core High Voltage Resistors
Reliability: Ceramic cores contribute to the overall reliability of high voltage resistors by maintaining stable electrical characteristics over time, reducing the likelihood of failure or performance degradation.

 

Precision: They allow for precise control of resistance values and tolerance levels, critical for applications requiring accurate voltage division and current limiting.

 

Compact Design: Alumina Ceramic materials enable the production of compact resistors suitable for densely packed electronic assemblies, saving space and enhancing circuit design flexibility.

 

Wide Operating Temperature Range: High voltage resistors with ceramic cores can operate effectively across a broad temperature range, from extreme cold to high heat environments, making them versatile for diverse industrial and automotive applications.

 

Applications in Various Industries
Ceramic core high voltage resistors find extensive use across several industries:

 

Power Electronics: In power supplies, inverters, and converters, where reliable voltage regulation and current limiting are essential.

 

Medical Equipment: Used in high voltage power supplies for medical devices, ensuring safe and precise operation.

 

Industrial Automation: In motor controls, robotics, and industrial machinery where high voltage components must withstand rigorous operating conditions.

 

Telecommunications: Found in communication equipment, antennas, and transmission systems requiring stable performance in varying environmental conditions.

 

Manufacturing and Design Considerations
The manufacturing of ceramic core high voltage resistors involves advanced techniques such as precision mixing of ceramic powders, shaping, and firing at high temperatures to achieve the desired electrical and mechanical properties. Design considerations include selecting appropriate ceramic materials, electrode configurations, and protective coatings to optimize performance and longevity.

 

Ceramic cores play a critical role in the development of high voltage resistors, offering superior electrical properties, mechanical robustness, and reliability.As technology advances and demands for efficiency and reliability grow, ceramic core high voltage resistors continue to evolve, meeting the stringent requirements of today’s power electronics and industrial sectors.


Ceramic and Metal Medical X-Ray Tubes: The Future of Analytical Instruments Components

Innovacera Advanced Materials is a leading manufacturer of medical X-ray components, specializing in the production of a comprehensive range of products that combine the precision of metal with the exceptional properties of ceramics. Our expertise in Analytical Instruments Components is evident in the high-quality anodes, cathodes, X-ray tubes, and getter assemblies we produce. We leverage our advanced Ceramic-to-Metal Sealing technology to provide robust and reliable components that are tailored to meet the unique challenges of the X-ray market.

 

Our medical X-ray products are designed to seamlessly integrate various metal components with high-purity alumina (Al₂O₃) ceramics, which are known for their hermetic sealing properties. The use of Alumina X-ray power tube in our products ensures improved repeatability of focal spot positioning, longer tube life, and unmatched spectral purity. The flexibility in our design allows for customization to meet specific customer needs, while our consistent and repeatable manufacturing processes ensure cost-competitive production.

 

Metallized Ceramic cylinder

 

The hermetic Ceramic used in our components is a key factor in their reliability. It reduces the risk of seal leaks, offers thermal shock resistance, and is not limited by size constraints. The superior electrical performance of our components, which includes the use of hermetic Ceramic-to-Metal Sealing, allows for higher power and safety margin designs. Our innovative technologies extend the lifespan of X-ray tubes and highlight the many specific application benefits of combining ceramic and metal in our components.

 

We also offer custom solutions for other ceramic-to-metal components, such as feedthroughs and multi-pin headers, which are essential for Analytical Instruments Components that require precision and reliability.

 

For more information about our medical X-ray tubes and how our advanced technologies can benefit your applications, please contact us today.


How to protect mass spectrometry filament assembly?

The mass spectrometer filament, a critical component of analytical instruments, plays a pivotal role in generating an ion source within a high vacuum environment. The performance of this filament, often made from LaB6 Ceramics, directly impacts the sensitivity, resolution, and stability of the mass spectrometer. The LaB6 filament assembly, a type of filament assembly specifically designed for longevity and high performance, is essential for the reliable operation of mass spectrometry systems.

 

mass spectrometry filament assembly

 

Both ends of the LaB6 filament assembly are connected to a high-voltage power supply, creating an electric field that facilitates ionization in the vacuum. In this environment, the metal atoms within the LaB6 filament are ionized, producing positive ions and electrons. These ions are accelerated by the electric field and interact with the filament surface, causing further ionization through collisions with surface atoms. This process generates a continuous supply of ions, forming an ion cloud that, when influenced by a magnetic field, separates ions of different masses, thus enabling mass spectrum analysis.

 

Given that the filament is a consumable, it may degrade over time, necessitating replacement. To protect the LaB6 filament assembly and prolong its service life, it is crucial to consider several factors that can accelerate filament damage.

 

The influence of oxygen
A leak in the mass spectrometer can introduce oxygen into the vacuum chamber, which, when combined with the filament’s operation, can significantly speed up the degradation process. Oxygen not only affects the filament but can also prematurely age the electron multiplier. To prevent this, it is advisable to check for air leaks using an Air/Water Tune before taking samples. Common leak points include the transmission line nut or the vent valve. Applying acetone to suspected leak points can help identify leaks by observing an increase in the abundance of m/z=58 ions.

 

mass spectrometry filament assembly (2)

 

Effect of solvents
Solvents pose another significant threat to the longevity of the filament. Particularly during liquid injections, large volumes of solvent can enter the mass spectrometer, potentially burning out a filament in normal operation. To mitigate this, setting a solvent delay time can be an effective strategy to protect the filament assembly.

 

In addition to these protective measures, the choice of filament assembly material is also critical. Tungsten (W) filament assembly, for instance, is known for its robustness and resistance to wear in certain applications. However, for applications requiring high analytical performance and longevity, LaB6 filament assembly remains a superior choice.

 

INNOVACERA, with its extensive expertise in the production and manufacturing of filament assemblies, including LaB6 Ceramics filament assemblies, stands ready to assist with your analytical instruments components needs. Should you require a high-quality LaB6 filament assembly or have any inquiries regarding the protection and maintenance of your mass spectrometry filament assembly, please do not hesitate to get in touch with us.


Properties and applications of silicon carbide ceramics

Silicon carbide ceramics is a kind of silicon carbide (SiC) as the main component of the ceramic material, with excellent mechanical properties at room temperature and high temperature mechanical properties, including high bending strength, excellent oxidation resistance, good corrosion resistance, high wear resistance and low friction coefficient. The high temperature strength of this material can be maintained to 1600 ° C, which is the best high temperature strength of known ceramic materials.

 

silicon carbide ceramic parts

 

The following is a brief introduction to the properties and applications of silicon carbide ceramics

 

(1) Performance

 

Silicon carbide ceramics have the best oxidation resistance among carbides. However, between 1000 and 1140 ° C, the oxidation rate of SiC in the air is larger. It can be broken down by molten alkali.

 

Silicon carbide ceramics have good chemical stability, high mechanical strength and thermal shock resistance.

 

 

The volume resistivity of silicon carbide does not change much in the range of 1000~1500℃, and this characteristic can be used as a resistance heating element material. Silicon carbide heating resistance itself can also be called thermistor or semiconductor resistance. The resistivity of different types of silicon carbide thermistors varies with temperature.

 

(2) Application

 

Silicon carbide ceramics are widely used in various industrial fields, and its uses are as follows:

 

Industrial Working environment Application Principal advantage
oil industry High temperature, high hydraulic pressure, grinding Nozzles, bearings, seals, valves

 

wear-resisting
chemical industry strong acid,  strong alkali Seals, bearings, pump parts, heat exchangers

 

Wear resistance, corrosion resistance, air tightness
high temperature oxidation Gasification pipeline, thermocouple sleeve High temperature corrosion resistance
Cars & Planes Engine combustion Burner components, turbocharger rotor Low friction, high strength, low inertial load
Cars & Engines engine oil Valve series element Low friction, wear resistance
Machinery, Mining grinding Borax nozzle, lining, pump parts wear-resisting
paper industry pulp, waste liquid Seal, casing, bearing, forming plate Wear resistance, corrosion resistance, low friction
heat treatment smelting steel high-temperature gas Thermocouple bushing, radiation tube, heat exchanger, combustion element Wear resistance, corrosion resistance, air tightness

 

 

custom SIC ceramic components

 

Innovacera has been focusing on providing customers with ceramic material solutions for many years. Including but not limited to silicon carbide ceramic parts customization, if you have any needs, please feel free to contact us.


Introduction of AMB Substrate Technology

AMB (Active Metal Brazing) is a method of sealing ceramics and metals developed on the basis of DBC technology.

 

Compared with traditional DBC substrates, ceramic substrates prepared by AMB process not only have higher thermal conductivity and better copper layer bonding, but also have advantages such as lower thermal resistance and higher reliability. In addition, because its processing process can be completed in one heating, it is easy to operate, has a short time cycle, good sealing performance and a wide range of applications for ceramics, so this process has developed rapidly at home and abroad and has become a commonly used method in electronic devices.

AMB Substrate

AMB process description

AMB is to add active elements to the brazing material, form a reaction layer on the ceramic surface through chemical reaction, improve the wettability of the brazing material on the ceramic surface, so that the ceramic and the metal can be directly brazed and sealed.

Usually, the active element content is between 2% and 8% with good activity. When the content of active elements is too high, the brittleness of the brazing material will increase, thereby reducing the strength of the sealing surface. When the content of active elements is too low, the wettability of the brazing material to the ceramic will decrease, making the sealing difficult to complete.

 

Three kinds of ceramic materials of AMB

The ceramic lining produced by AMB process is mainly used in power semiconductor modules as the substrate of silicon-based and carbide-based power chips. At present, the mature AMB ceramic substrates are mainly: alumina, aluminum nitride and silicon nitride substrates.

 

At present, Al2O3 copper-clad ceramic substrates are mainly used in low-power heat dissipation devices such as LEDs, AlN and Si3N4 copper-clad ceramic substrates are mainly used in high-power IGBT modules such as high-speed rail and wind power generation.

Active Metal Brazing Substrate

1. Al2O3 ceramic substrate

Al2O3 ceramics are widely available and have the lowest cost. They are the most cost-effective AMB ceramic substrates with the most mature process. They have excellent characteristics such as high strength, high hardness, high temperature resistance, corrosion resistance, wear resistance and good insulation performance.

 

However, due to the low thermal conductivity and limited heat dissipation capacity of alumina ceramics, AMB alumina substrates are mostly used in fields with low power density and no strict requirements on reliability.

 

2. AlN ceramic substrate

AlN ceramic has better properties than traditional Al2O3 and BeO substrate materials due to its high thermal conductivity (theoretical thermal conductivity 319 W/(m·K)), low dielectric constant, thermal expansion coefficient matching that of single crystal silicon, and good electrical insulation performance, making it an ideal material for circuit substrate packaging in the microelectronics industry.

 

At present, aluminum nitride ceramic substrates (AMB-AlN) using the AMB process are mainly used in high-voltage and high-current power semiconductors such as high-speed rail, high-voltage converters, and DC power transmission. However, due to its relatively low mechanical strength, the high and low temperature cycle impact life of AMB-AlN copper-clad substrates is limited, which limits its application range.

 

3. Si3N4 ceramic substrate

AMB-SiN ceramic substrates have high thermal conductivity (>90W/(m·K)), thick copper layer (up to 800μm), and high heat capacity and heat transfer. In particular, when a thicker copper layer is welded to a relatively thin AMB-SiN ceramic, it has a higher current carrying capacity and better heat transfer.

 

In addition, the thermal expansion coefficient of AMB-SiN ceramic substrate (2.4ppm/K) is close to that of SiC chip (4ppm/K), which has good thermal matching and is suitable for reliable packaging of bare chips.

 

At present, AMB-SiN ceramic substrate is the preferred substrate material for application scenarios such as new energy vehicles, photovoltaic inverters, wind turbines and high-voltage DC transmission devices that require high reliability, high heat dissipation and partial discharge.

 

According to statistics, the ceramic substrates used for power semiconductors above 600V are mainly DBC and AMB processes, among which AMB silicon nitride substrates are mainly used for electric vehicle (EV) and hybrid vehicle (HV) power semiconductors, and AMB aluminum nitride substrates are mainly used for high-voltage and high-current power semiconductors such as high-speed rail, high-voltage converters, and DC power transmission.

 

Conclusion
The market demand for AMB ceramic substrates has increased, among which the rapid growth of electric vehicles, the accelerated installation of SiC, and the rapid growth of new energy vehicles are the main driving factors.

 

If you have any question about the AMB substrate, welcome to contact us at sales@innovacera.com.


Silicon Nitride and Zirconia for Oil and Gas Operations

In recent years, oil and gas suppliers have faced increasing challenges, and all choices for durable and reliable materials are never-ending. Customers within these industries are looking for greater durability and more reliable options to replace traditional materials.

 

Innovacera offers a range of silicon nitride and zirconia materials that provide excellent corrosion, wear, and thermal resistant characteristics enabling them to survive the most arduous environments, showcasing their ability to withstand the harshest conditions encountered during exploration, drilling, production, and refining processes.

Si3N4 Silicon Nitride Ceramic Tube Ring Sleeve Rod Sheet

Our Silicon Nitride (Si₃N₄) features:
·Excellent fracture toughness
·Very high thermal shock resistance
·Low coefficient of thermal expansion
·Extremely high hardness & wear resistance
·Excellent corrosion resistance in acids and alkaline
·High Strength at ambient & high temperatures up to 1300˚C

 

Our zirconia features:
·Excellent resistance to cavitation
·Corrosion and abrasion wear resistance
·High mechanical strength and fracture toughness
·Chemical wear resistance to the vast majority of reagents and abrasive slurries

 

Applications in Oil and Gas Operations:
1.Use in heat exchangers and thermal management
In heat exchangers, silicon nitride and zirconia tubes provide a reliable means of maintaining efficient heat transfer while resisting corrosion and high temperatures. Their thermal stability ensures the consistent performance of heat exchange processes.

Zirconia Tube

2.As a Liners for drilling tools
Silicon nitride and zirconia tubes as a crucial role as liners in drilling tools. With the ability to withstand abrasive conditions and chemical exposure during drilling operations, these tubes contribute to the durability and longevity of drilling equipment.

 

3.As a protective sleeve for sensors and probes
Silicon nitride and zirconia tubes act as protective sleeves for sensors and probes used in various oil and gas applications. Shielding sensitive equipment from harsh conditions, they enables accurate data collection and measurement.


Magnesium Stabilized Zirconia Gas Atomizing Nozzles

MgO partially stabilized zirconia (Mg-PSZ) ceramic is an advanced ceramic material with high-performance applications. It is a composite material consisting of zirconium dioxide and a partial stabilization of magnesium oxide. MgO here helps to improve the toughness and mechanical properties than pure zirconia,such as higher fracture toughness, strength, and resistance to thermal shock.

 

Magnesia Stabilized Zirconia (MSZ) is a great refractory and insulating material due to high oxygen ion conductivity, high strength and toughness, and good thermal shock resistance. It has a clean melt at temperatures above 1900°C and above and is specially manufactured for melting superalloys and precious metals. Its superior thermal shock resistance to temperatures reaching up to 2200°C.

 

Magnesium Stabilized Zirconia Gas Atomizing Nozzles

 

Gas atomization is a technique crucial to produce fine metal powder which can precisely control particle size and composition. In this process, molten metal is atomized into small droplets with high-velocity gas streams. In common way, nozzles is made by materials like tungsten carbide or zirconia ceramic . However, the advent of Magnesium Stabilized Zirconia Gas Atomizing Nozzles introduces a paradigm shift in this domain.

 

Magnesium Stabilized Zirconia Gas Atomizing Nozzles have emerged as a transformative technology, revolutionizing the metal powder production and shaping the landscape of various industries.

 

Magnesium Stabilized Zirconia 

 

Advantage
1.Enhanced Thermal Stability: with high thermal shock resistance, it enable the nozzles to withstand extreme temperatures encountered during the atomization process, which can increase the operational lifespan and reliability.

 

2.Improved Corrosion Resistance: The inherent corrosion resistance of zirconia is further augmented by magnesium stabilization, which makes the nozzles with high wear-resistant and erosion-resistant.

 

3.Precision Atomization: The unique surface properties of magnesium-stabilized zirconia benifits uniform gas flow and efficient atomization, resulting in the production of metal powders with superior quality and consistency.

 

4.Reduced Maintenance Costs: The high strength nature of Magnesium Stabilized ZirconiaNozzles reduces the frequency of maintenance and replacement, so it is cost savings for industrial applications.

 

Gas Atomizing Nozzles

 

With the advantage of high thermal shock resistance, high wear-resistant and erosion-resistant,metal corrosion resistance in high temperature, excellent non-wetting characteristics, high strength, long service life and the stabilizers and grains combination can be designed according to customer’s using environment, magnesium Stabilized Zirconia Gas Atomizing Nozzles finds application across a diverse range of industries:

 

1.Metallurgy: magnesium Stabilized Zirconia nozzles are used in the metallurgical industry like continuous casting of steel, where they can withstand high temperatures and harsh conditions.

 

2.Thermal spraying: In thermal spraying processes, magnesium-stabilized zirconia ceramic nozzles are used to spray coatings onto surfaces to protect against corrosion, wear, and high temperatures.

 

3.Semiconductor industry: They are employed in the semiconductor industry such as chemical vapor deposition (CVD) and physical vapor deposition (PVD) , where precise control of material deposition is required.

 

4.Specialty glass manufacturing: manufacturers can use Magnesium stabilized zirconia nozzle’s diameter, spray pattern, and flow rate optimizing performance for various specialty glass manufacturing processes.

 

Zirconia-Nozzles

 

Besides the example list above, Mg-PSZ can be use for other field like Artificial/Laser Crystal Ceramic Temperature Field and high temperature melt flow control.With their high thermal shock resistance, high wet & corrosion resistance, and precision atomization capabilities, it can change many industry’s production status.


Vacuum aluminized composite conductive ceramic evaporation boat

1. Boron Nitride Evaporation Boat Application Areas:

-Areas of application:

-Packaging film aluminizing,

-Metallized film aluminizing of capacitors, Metallized coating of paper, textiles.

-metallization of hot stamping materials.

-Metallization of anti-counterfeiting signs

-Display metallization

-Solar Vacuum Aluminizing

-Semiconductor vapor deposition, germanium, nickel, titanium, electron beam -sputtering and other fields.

 

2. Features of Evaporation Boat:

Anti-adhesion: has good anti-adhesion, and can reduce material residue and pollution.

Conductivity: Usually has a low conductivity, which is helpful for certain processes that require controlled electron conduction.

Chemically inert: relatively inert in many chemical environments, not susceptible to corrosion

 

3. Evaporation Boat for Aluminum Plating:

-Shorter pre-heating time

-Better aluminum spreading capability

-Fewer sputtering and boat bending problems

-Longer service life

-More economical options

 

4. Innovacras product features and advantages:

The adoption of high purity and high quality raw materials ensures that the materials have good chemical properties.

We are adopting an international advanced vacuum hot pressing sintering method to ensure the excellent physical properties of the products.

The sintering process adopts two-way pressurization to ensure the consistency of the bulk density of the products.

Digital control of production equipment ensures stable and consistent product quality.

Unique process formula and optimized composition structure enhance the thermal shock resistance and flexural strength of the evaporation boat, improve the spreading ability and evaporation efficiency of aluminum liquid, enhance the corrosion resistance of aluminum liquid, and prolong the working life.

 

5. Innovaceras Composite Ceramic Evaporation Boat Category:

  1. Two-component: BN+TiB2
  2. Three components: TiB2+ BN+ ALN

Vacuum aluminized composite conductive ceramic evaporation boat

 

Two-component: BN+TiB2
Main components: BN+TiB2

Density 3.0g/cm3

Bonding component: B2O3

Color: Gray

Room temperature resistivity: 300-2000 Ω-cm

Working temperature: below 1800℃

Thermal conductivity: >40W/mk

Thermal expansion coefficient: (4-6)x10-6 K

Flexural strength: >130Mpa

Evaporation rate: 0.35-0.5g/min-cm2

 

Three components: TiB2 + BN + ALN

Performance reference:

Resistivity (room temperature):300-2000μΩ-cm

Evaporation rate(1450℃):0.4-0.5g/min-cm2

 

Working temperature ≤ 1850℃

Thermal conductivity (room temperature /1450℃):> 100/40W/mk

Thermal expansion coefficient (1450℃): (4-6)×10-6K

Flexural strength (room temperature): 150mpa

 


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