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Metallized Ceramics

Metallized Ceramics

Innovacera provides solutions for high-reliability vacuum-tight joints with extreme bond strength. Metalized ceramics are commonly used in many applications.

Applications:
Feed-through insulators/Vacuum interrupters
High-power receptacles
Insulator rings and cylinders
Precipitator products
Power switches
Traveling wave tubes
X-ray tubes


Silicon Nitride Igniter

Silicon Nitride Igniter

Silicon nitride igniters are normally rectangular in shape. These igniters have a lot of operation zone up to 1000 degrees C. and a cold zone in the contact area. The encapsulated terminal can prevent short circuits caused by conductive contamination. They can be operated with or without a controller. Silicon nitride igniters have several times the durability that of alumina ceramic igniter.

Dimension power and input voltage are customizable according to your requirement.

Silicon Nitride igniter can heat up to 800 to 1000 degrees within tens of seconds. The max temperature is 1200 degrees C. Silicon Nitride ceramic can sustain corrosion of melting metals. With proper installation and igniting process, the igniter can use for several years.


Ceramic Ballistic Plates

Ceramic Ballistic Plates

INNOVACERA produces alumina ceramic, sintered silicon carbide ceramic, and boron carbide ceramic, our high-quality ceramics always with perfect ballistic performance.

We produce powders by ourselves. We could control quality from raw materials to the finished ceramics, with a production capability of 300 tons of high-quality sintered silicon carbide.

We have the regular size of the rectangle 50*50, Hexagonal opposite side dimensions 88; 68; 30; 20. The thickness range is 5-20mm.

High-quality products, professional service, timely delivery. INNOVACERA is your trustable supplier.


Safe and finger-friendly ceramic scissors

ceramic scissors

Our ceramic scissors are made from Zirconia ceramics (ZrO2), which will never rust. The most important difference is in the proprietary grinding process that results in a finger-friendly cutting edge. The double angle creates a shorter Initial Cutting Zone. This results in less risk to the user.

They are safe and finger-friendly. This means that, while our scissors cut materials effectively, they avoid cutting skin. They are very suitable to be used at home to cut baby food without toxicity. Used in institutional, educational settings alike, these lightweight scissors are flexible and durable.

Canpared to traditional steel scissors, ceramic scissors have many benefits:

  • Never rusts,no special oil coating or maintenance
  • Light weight
  • Stay edge and sharp
  • Very sharp
  • Corrosion resistant
  • Non-conductive

Ceramic pentagon blade

Ceramic pentagon blade

As the Manufacturer of Packaging & Laminate Printing machines, you must have requested pentagon blades. Our material is stabilizes zirconia ceramic. Unlike other ceramic materials, Zirconia ceramic is a material with high flexural roughness. Therefore it is not fragile and proper for producing blades. Another advantage is very sharp. Cutting performance is better than Tungsten carbide. Ceramic pentagon blade is very suitable for fibers, tapes, film, leather, paper cutting machine application. If you have requested, feel free to contact us.


Ceramic textile blades

ceramic textile blades

In traditional Textile winding machinery factories, many customers still use HSS Blades. Those blades may not work for long and it is able to cut thin yarn only. They don’t work well. Now we recommend an alternative material zirconia ceramic. This is not the ceramic you imagined. Maybe you will be worried about it is brittle. In fact, it has high Flexural toughness. Compared to the HSS blade, it is sharper and has the ability to cut thick yarn. It can stand the sharp lead to long cycle life as well. So cost is effective. Any interested in ceramic textile blades, please let us know.


Ceramic Ball Bearings are used on high-speed precision machinery

Ceramic Ball Bearings are used on high-speed precision machinery

Ceramic ball bearings have been successfully applied in the industrial field.

More applications are silicon nitride ceramic ball bearings. It has the advantages of high limit rotation speed, good precision retention, small starting torque, high rigidity, good dry running performance, and long service life, which is very suitable for maintaining high precision and long-time operation under high speed, high temperature, corrosion and radiation conditions. Ceramic Ball Bearing is mainly used in CNC machine tools and high-speed precision machinery, such as high-speed electric spindle bearings, machine tool spindle bearings, dental drill bearings, instrumentation bearings, computer hard drive bearings.

In addition, the hardness of the silicon nitride ceramic is 1 times higher than that of the bearing steel, and the elastic modulus is about 1/3 higher. Under the same load, the elastic deformation of the silicon nitride ceramic is small, so it has good running accuracy.

Additionally, Hybrid ceramic bearings have been successfully applied to the spindle of high-speed machine tools, and have entered the practical stage, such as HPM ultra-precision lathes produced by companies, like Makino which has a spindle speed of 16000r/min.

HSM700 produced by MIKRO of the United States. The spindle speed of the high-speed machining center reaches 42000r/min, and the cutting speed has increased by 5-10 times. In addition, hybrid ceramic bearings are also used in high-speed equipment such as electric spindles and vortex molecular pumps.


Ceramic heating stick for E-cigarettes

ceramic heater blade for IQOS

Ceramic Heating Stick, also known as Ceramic Heater Blade, it is produced by implementing unique metallization and ceramic lamination processes. Due to the advanced manufacturing techniques utilized in the electric element, Alumina Heaters can provide higher reliability than ever before. Currently, which working temperature from 0~250C is suitable for E-Cig, herb atomizer/vaporizer/Herb Vaporizer. It is applicable to a variety of herb heating vaporizer products because moderate temperature distribution can be obtained by the heater design. Such as IQOS E-cigarette

Voltage: 3.7V, 5V, 7.4V, 12V

It enjoys great advantages of its compact size, lightweight, energy-saving, and long lifetime etc. Detail as below :

  • Long life: airproof constructor for conquering the disintegration problem
  • Quick temperature rise and stable temperatures can be achieved–usefulness for every required heat setting
  • Excellentinsulativity
  • Energy-efficient and high-efficiency thermal conductivity– be able to generate heat internally and externally simultaneously.
  • Compact structure
  • Equalized heat distribution and high power density.
  • Safe and eco-friendly electronic product complying with the RoHS requirements: MCH contains no harmful materials.
  • High cost performance.

With a professional R&D team, advanced equipment, and a strictly online production quality control system, the best products will be supplied.


Innovacera ceramic dosing pump made food contact testing and certification

Innovacera ceramic dosing pump made food contact testing and certification

Innovacera ceramic dosing pump is widely used for the pharmaceutical filling and package industry. The ceramic piston pump is high precision metering, as we knew, pharmacy industry products request very high material which should be food-grade.

Today, consumers are increasingly concerned about the safety of products that come into contact with the product they eat, the so-called food-grade products or food contact material.

Regulatory requirements for materials coming into contact with food are constantly updated and demand the highest levels of food safety and inspection services. Both authorities and consumers are paying more attention to the testing of these products.

So Innovacera make food contact testing and certification for the ceramic filling pump, certification of materials coming into contact with food is based on various rules and regulations, as national law in Germany the LFBG (Lebensmittel- und Futtermittelgesetzbuch) is setting down requirements that control commodities coming into contact with food. The complete European sector is committed to the framework regulation (EC) No 1935/2004 when dealing with food contact materials and products.

Below is our ceramic metering pump food contact testing and certification with European Council Directive 84/500/EEC & 2005/31/EC test standard. Testing requested is Leachable Lead and Cadmium and Leachable Cobalt.

SGS Test Report.PDF


Ceramic heater which using in 3D printer

Ceramic heater which using in 3D printer

Innovacera produce ceramic heater which using in 3D printer. The working temperature is from 300-800 degree.

It enjoys great advantages of its compact size, light weight, energy saving and long life.

Usual Specifications:
Dimension: According to customer request.
Voltage: 3.7-230V
Resistance: According to request.
Dielectric Strength: 3750V, 5s, Leakage current <= 0.5mA Flexural Strength: >= 300 Mpa
Heating Temperature: Max 900 degree.

OEM is acceptable!


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