technical ceramic solutions

High-Performance Ceramic-to-Metal Sealed Electrodes for Vacuum & High-Temperature Applications

High-Performance Ceramic-to-Metal Sealed Electrodes for Vacuum & High-Temperature Applications

We manufacture custom ceramic electrodes and vacuum ceramic feedthrough assemblies for high-demanding environments, delivering superior high-temperature resistance, vacuum integrity, and reliable electrical insulation.

 

A typical multi-pin vacuum ceramic electrode assembly featuring:

– High-temperature insulating ceramic body

– SUS304 stainless steel flange

– Multi-electrode configuration (4–5 pins customizable)

– O-ring sealing groove design

– Precision machined mounting interface

– Insulated stainless steel studs and nuts

 

This type of product is widely used in:

– Vacuum furnaces

– Semiconductor processing equipment

– Analytical instruments

– Plasma systems

– High-temperature reactors

– Power feedthrough systems

 

Our Core Manufacturing Capabilities

Advanced Ceramic Processing

We produce high-purity alumina insulating ceramics with:

– Excellent dielectric strength

– Long-term thermal stability above 400°C

– Operation under high vacuum (≤100 Pa or better upon request)

– Strong resistance to thermal cycling

 

Available ceramic materials:

– 95%–99.7% Alumina

– Custom ceramic grades upon request

 

Precision Metal Components

– SUS304 / SUS316 stainless steel flanges

– CNC precision machining

– Tight dimensional control for vacuum sealing interfaces

– O-ring groove machining to international standards

– Surface finishing tailored to vacuum applications

 

High-Performance Ceramic-to-Metal Feedthrough for Vacuum & High-Temperature Applications

 

Ceramic-to-Metal Sealing Technology

We offer:

– Active brazing

– Metallization + brazing

– Hermetic sealing solutions

 

Key features:

– Reliable electrical insulation between studs and flange

– Insulation resistance ≥10 MΩ

– Controlled brazing process for consistent bonding strength

– Optimized thermal expansion matching

 

Vacuum & Leak Testing Capability

Each assembly can be tested according to customer requirements:

– Helium leak testing

– Electrical insulation testing

– Withstand voltage testing

– Dimensional inspection

– Functional current testing (1A–10A typical range, up to 220V or customized)

Leak rate targets can reach high vacuum standards depending on design.

 

Custom Multi-Pin Configurations

We support:

– 2–12 pin feedthrough structures

– M3 / M4 / M6 threaded studs

– Custom flange diameters

– Custom bolt circle patterns

– High-current feedthrough designs

 

Design flexibility allows customers to modify:

– Pin quantity

– Insulation structure

– Sealing method

– Electrical performance parameters

 

Engineering Support & Fast Development

Our engineering team can assist with:

– Drawing optimization for manufacturability

– Thermal stress analysis

– Vacuum compatibility review

– Cost reduction proposals

– Rapid prototyping for validation

 

We work closely with OEM customers across Europe, North America and Asia, providing reliable long-term supply solutions for industrial equipment manufacturers.

 

Why Choose Us

– Strong ceramic material know-how

– Stable brazing quality control

– Flexible customization

– Vacuum-tested reliability

– Competitive cost structure

– Responsive engineering communication

 

We do not simply manufacture parts,we provide reliable vacuum insulation solutions.


Declaration: This is an original article of INNOVACERA®. Please indicate the source link when reprinting: https://www.innovacera.com/news/high-performance-ceramic-to-metal-sealed-electrodes-for-vacuum-high-temperature-applications.html.

FAQ

Our high-performance ceramic-to-metal sealed electrodes are specifically manufactured for highly demanding environments and are widely used in vacuum furnaces, semiconductor processing equipment, analytical instruments, plasma systems, high-temperature reactors, and power feedthrough systems. Yes, we work closely with OEM manufacturers across Europe, North America, and Asia to provide reliable, long-term supply solutions. Our expert engineering team offers comprehensive custom support for international clients, including drawing optimization for manufacturability, thermal stress analysis, vacuum compatibility reviews, cost reduction proposals, and rapid prototyping for quick validation.

We offer highly flexible design modifications, supporting 2 to 12 pin feedthrough structures, M3/M4/M6 threaded studs, and custom bolt circle patterns on CNC-machined SUS304/SUS316 stainless steel flanges. Electrical parameters are also customizable, supporting typical functional currents of 1A–10A and up to 220V for high-current feedthrough designs. Regarding performance, the assemblies utilize 95%–99.7% high-purity alumina ceramics with active brazing and metallization techniques to maintain an insulation resistance of ≥10 MΩ. They are engineered to deliver long-term thermal stability above 400°C with strong thermal cycling resistance, and maintain hermetic sealing integrity under high vacuum conditions (≤100 Pa, with higher standards verified via helium leak testing upon request).

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