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Zirconia (ZTA) Substrates
Zirconia (ZTA) Substrates
Zirconia (ZTA) Substrates
Zirconia (ZTA) Substrates

Zirconia (ZTA) Substrates

Innovacera’s Zirconia Toughened Alumina (ZTA) Substrates combine the superior strength of zirconia with the stability of alumina, offering excellent mechanical performance, high reflectivity, and outstanding resistance to thermal shock. With a dense white appearance and exceptional surface finish, these substrates ensure reliable operation in medium-power electronic and optical applications. Their robust toughness and precise machining capability make them an ideal choice for medium-power supply modules, LED lighting systems, and precision instruments.

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Features

• High strength
• High reflectivity
• High thermal shock resistance
• Excellent processing performance

Application

• Medium power supply module
• Medium power LED
• Instruments

Material Properties Table

Project Test conditions Unit Al 2 O 3 /ZrO 2
ZTA
Material - - Al 2 O 3 /ZrO 2
Appearance - - White dense
Surface roughness Ra μm 0.2~0.5
Density - g/cm 3 ≥3.85
Physical properties Bending strength 3 -point bending resistance MPa ≥550
Vickers hardness Load 4.9 GPa ≥14
Water absorption - % 0
Thermal performance Thermal conductivity 25℃ W/(m·k) ≥23
Linear thermal expansion coefficient 25-500℃ 1x10 -6 mm/℃ 6.6~7.5
Thermal shock resistance 800℃ Time ≥10
Specific heat - J/(kg·K) 720
Electrical properties Dielectric constant 1MHz/25℃ - 10~11
Dielectric loss 1MHz/25℃ x10 -4 ≤3
Volume resistivity 25℃ Ω·cm > 10 14
Breakdown voltage - KV/mm > 15
Light performance Reflectivity Reflectivity meter - ≥95%
Whiteness Whiteness meter - -

Specifications and Dimensions

Material Unit Al 2 O 3 ZTA AlN Si 3 N 4
Effective dimensions ( A , B ) mm 50.8-190 50.8-190 50.8-190 138*190
Thickness ( T ) mm 0.25-1.5 0.25-1.5 0.25-1.0 0.25 , 0.32
Thickness tolerance mm ±5% ( Min±0.03mm ) ±5% ( Min±0.03mm ) ±5% ( Min±0.03mm ) ±5% ( Min ±0.03mm )
Warpage ( C ) mm ≤0.3% ≤0.3% ≤0.3% ≤0.3%
surface roughness μm 0.2-0.6 0.2-0.5 0.2-0.75 0.2-0.75
Size, thickness and surface roughness can be customized

 

Processing

• Laser processing

Laser processing diagram

• Grinding and polishing sheet roughness table

Grinding and polishing sheet roughness table diagram

Project Qualified Special Grade
Internal dimension tolerance ±0.05mm ±0.03mm
External dimension tolerance ±0.15mm ±0.1mm
Hole tolerance (φ0.07-0.15mm) ±0.05mm ±0.02mm
Hole tolerance (φ > 0.15mm) ±0.1mm ±0.02mm
Project Surface roughness (μm )
Qualified Special Grade
Grinding 0.3-0.6 0.3-0.5
Fine grinding 0.1-0.4 0.1-0.3
Polishing ≤0.1 ≤0.05

Declaration: This is an original article of INNOVACERA®. Please indicate the source link when reprinting: https://www.innovacera.com/product/zirconia-zta-substrates

Frequently Asked Questions

Why Choose ZTA Substrates Over Standard Alumina? How Does High Toughness Prevent Thermal Shock Cracking?

Standard alumina substrates tend to chip or develop micro-fractures under aggressive screw-down mounting and repeated power cycling. INNOVACERA’s Zirconia Toughened Alumina (ZTA) substrates incorporate stress-induced phase-transformation toughening from zirconia, increasing bending strength to >= 550 MPa while providing thermal conductivity >= 23 W/m·K. Combined with >= 95% optical reflectivity and outstanding 800°C thermal shock resistance, ZTA substrates eliminate breakage risks and enhance lumen efficiency in medium-power LED modules and power supplies.

Need Precision Laser-Diced or Polished Ceramic Sheets? Where Can You Buy Custom ZTA Substrates?

You can buy tailored ZTA ceramic substrates directly from INNOVACERA in standard plate sizes up to 190 mm and thicknesses from 0.25 mm to 1.5 mm. We offer full in-house secondary processing—including laser cutting, precision hole drilling (down to 0.07 mm with ±0.02 mm tolerances), and surface polishing down to Ra <= 0.05 µm—ensuring plug-and-play assembly into medium-power electronic modules and optical instruments.

How to get a quote?

We will support your project with the required technical and developmental support

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