Projects | INNOVACERA

Aluminum Nitride Substrates for Thermal Management

Aluminum Nitride (AlN) is a premier material for thermal management in high-power electronics due to its exceptional thermal conductivity and high electrical resistivity. AlN substrates are essential for components like high-power LEDs, laser diodes, and power modules, where efficient heat dissipation is critical for performance and reliability. Innovacera manufactures high-purity, hot-pressed Aluminum Nitride substrates and thermal pads, offering superior solutions for the most demanding thermal challenges in modern electronics.

Ceramic-to-Metal Sealing Solutions

Innovacera specializes in advanced ceramic-to-metal sealing for hermetic applications in semiconductors, aerospace, and energy. Our metallized ceramics enable robust brazed joints that withstand extreme temperatures and corrosive environments. These solutions ensure leak-proof performance in feedthroughs, connectors, and sensors, enhancing device longevity and reliability in critical systems.

Vacuum Sealed Ceramic Feedthroughs

Innovacera’s Vacuum Sealed Ceramic Feedthroughs deliver hermetic sealing and reliable electrical/optical transmission in critical vacuum environments. Engineered with precision alumina ceramics and advanced metals, these solutions maintain ultra-high vacuum integrity while resisting extreme temperatures and corrosion. Our portfolio includes hermetic optoelectronic packaging, multi-pin feedthroughs, circular multi-pin configurations, and CF-flanged sapphire viewports—ensuring peak performance in semiconductor processing, analytical instrumentation, aerospace systems, and high-energy physics applications.

High Voltage Ceramic Connectors

Innovacera’s High Voltage Ceramic Connectors deliver exceptional electrical insulation and thermal stability for demanding applications. Engineered with precision, our ceramic connectors ensure reliable performance under extreme voltages, harsh environments, and high-pressure conditions. Our robust portfolio including pressure-bearing petroleum connectors, compact micro-rectangular and micro-D series, and versatile multi-pin solutions—all leveraging advanced ceramic materials for superior safety and durability in critical industrial, aerospace, and energy sectors.

Automotive Engine Ceramic Parts

Our range of high-performance advanced ceramic components engineered for demanding automotive engine applications. These precision parts, including durable ceramic plungers for diesel fuel systems, robust ceramic friction discs for transmissions and clutches, reliable ceramic pistons and plungers, and highly sensitive zirconia oxygen sensor elements, leverage the exceptional properties of technical ceramics. Manufactured by Innovacera, they offer superior wear resistance, thermal stability, corrosion resistance, and reduced friction compared to traditional metals, leading to enhanced engine efficiency, longevity, and emissions control in modern vehicles.

Semiconductor Ceramic Substrates

Innovacera provides advanced semiconductor ceramic substrates critical for high-power and high-frequency electronics, including Direct Bonded Copper (DBC) substrates offering robust copper-ceramic bonding for superior thermal management and power cycling, Direct Plated Copper (DPC) substrates enabling ultra-fine circuit patterns and high-precision interconnections through laser drilling and copper plating, and Aluminum Nitride (AlN) wafer substrates renowned for their exceptional thermal conductivity and low expansion coefficient, ideal for demanding semiconductor applications requiring efficient heat dissipation.

High Voltage Ceramic Insulators

High Voltage Ceramic Insulators from INNOVACERA are engineered to deliver exceptional electrical insulation and mechanical strength in demanding high-voltage applications. This product line integrates key technologies found in our Metallized Ceramic Insulators, High Voltage Vacuum Relays, and Ceramic Resistor Cores, offering comprehensive solutions for power systems, vacuum devices, and precision resistive components. Our metallized ceramics provide reliable hermetic sealing and electrical conductivity, ideal for assemblies requiring strong metal-ceramic bonding. The vacuum relays feature advanced ceramic insulation to ensure stable performance under extreme voltages, while the resistor cores utilize high-purity ceramics to achieve precise resistance and thermal stability.

Ceramic Resistor Cores

Innovacera’s ceramic resistor cores, also known as ceramic resistor bodies, are precision-engineered components made from high-quality advanced ceramics such as 99.5% and 95% alumina. These cores offer excellent thermal conductivity, electrical insulation, and surface quality, making them ideal for reliable and high-performance electronic applications. Designed to support fixed resistors and wire-wound resistors, they feature stable resistance, low noise, and high resistance to electrical shock loads. With advantages such as laser trimming reliability and suitability for high integration and power density, they are widely used in industries including consumer electronics, automotive, household appliances, and new energy sectors.

TO Ceramic Heat Sink

Innovacera develops advanced TO-3P/220/247/254/257/258/264 Ceramic Heat Sinks and thermal pads, primarily using high thermal conductivity Alumina (Al₂O₃) and Aluminum Nitride (AlN), to deliver superior thermal management, electrical insulation, and mechanical stability in demanding high-power applications like IGBT modules. These solutions, widely used in industrial motor drives, UPS systems, renewable energy inverters, electric vehicles, and welding equipment, significantly enhance performance by reducing hotspots, improving thermal uniformity, boosting IGBT switching efficiency by up to 15%, and extending module lifespan by 2–3 times compared to conventional options.

Ceramic Filling Pump

Innovacera provides advanced ceramic solutions, including custom-designed pumps and valves, specifically engineered for precise fluid dispensing and filling applications within the pharmaceutical, cosmetic, and food industries; their ceramic pumps offer significant advantages like high hardness surpassing stainless steel coatings, low maintenance, fast assembly, and exceptional perfusion precision (±0.25%) across a wide volume range (0.1-2000ml or custom), making them suitable for diverse products from injectables and syrups to beverages, lotions, and chemicals.