Projects | INNOVACERA

Ceramic Components for the Semiconductor Industry

Advanced ceramics are indispensable in semiconductor manufacturing due to their high purity, plasma resistance, thermal stability, and electrical insulation properties. Components like electrostatic chucks, heater plates, rings, and handling arms are used in etching, deposition (CVD/PVD), and lithography processes. Innovacera provides a comprehensive portfolio of custom-engineered ceramic components from materials like Alumina, AlN, and Silicon Nitride to enhance yield and performance in wafer processing.

Ceramic Heaters for Analytical and Medical Instruments

Ceramic heaters are critical components in high-precision analytical and medical equipment, offering rapid heating, uniform temperature distribution, and exceptional reliability. Materials like Alumina and Aluminum Nitride allow for compact designs with high watt density, essential for applications such as mass spectrometers, DNA analyzers, and fluid warming. Innovacera develops custom MCH (Metal Ceramics Heater) elements that provide precise thermal control, ensuring accuracy and performance in sensitive scientific instrumentation.

Direct Bonded Copper (DBC) and Direct Plated Copper (DPC) Substrates

Direct Bonded Copper (DBC) and Direct Plated Copper (DPC) substrates are key technologies in power electronics. They involve bonding a pure copper layer to a ceramic base, typically Alumina or Aluminum Nitride, providing excellent thermal dissipation and electrical insulation. These substrates are crucial for IGBT modules, power LEDs, and automotive electronics. Innovacera offers high-quality DBC and DPC substrates, enabling superior performance and reliability in high-power applications.

Pyrolytic Boron Nitride (PBN) Crucibles for Crystal Growth

Pyrolytic Boron Nitride (PBN) is an ultra-pure, non-toxic ceramic created by high-temperature chemical vapor deposition. Its exceptional thermal stability and chemical inertness make PBN crucibles the ideal choice for single crystal growth, such as in Molecular Beam Epitaxy (MBE) and for III-V compound semiconductors. Innovacera produces high-purity PBN crucibles that ensure minimal contamination and maximum yield, making them essential for the advanced semiconductor and optoelectronics industries.

Advanced Ceramic Igniters for Pellet Stoves and Grills

Ceramic igniters offer rapid, reliable, and energy-efficient ignition for biomass systems like pellet stoves and grills. Unlike traditional metal igniters, Silicon Nitride igniters provide superior high-temperature performance, longer service life, and greater durability, ensuring a consistent start-up every time. Innovacera is at the forefront of this technology, producing advanced ceramic hot surface igniters that revolutionize heating ignition with unmatched speed and reliability for residential and industrial use.

High-Performance Zirconia Ceramic Components

Zirconia (ZrO2) ceramics are renowned for their exceptional strength, fracture toughness, and wear resistance, surpassing many other ceramics and metals. These properties make them ideal for demanding applications like industrial pump plungers, cutting blades, grinding media, and dental implants where high performance and longevity are crucial. Innovacera engineers and manufactures a range of Zirconia components, including Magnesium Stabilized Zirconia (MSZ), to deliver superior durability in the most challenging environments.

Boron Nitride Components for PVD and CVD Systems

Boron Nitride (BN) is essential for Physical Vapor Deposition (PVD) and Chemical Vapor Deposition (CVD) processes due to its high-temperature stability, excellent electrical insulation, and chemical inertness. Components like shields, insulators, and target frames made from BN protect chamber hardware and ensure process purity. Innovacera provides high-purity, precision-machined Boron Nitride components that enhance the reliability and efficiency of semiconductor and coating deposition systems.

Ceramic Feedthroughs for Vacuum and Hermetic Sealing

Ceramic-to-metal feedthroughs are essential for transmitting electrical signals, power, or fluids into hermetically sealed or high-vacuum environments.Using a robust ceramic insulator brazed to metal conductors and flanges, they provide excellent electrical isolation and maintain vacuum integrity under extreme temperatures and pressures. Innovacera manufactures a wide range of standard and custom multipin, coaxial, and power feedthroughs for semiconductor, aerospace, and research applications.

Aluminum Nitride Substrates for Thermal Management

Aluminum Nitride (AlN) is a premier material for thermal management in high-power electronics due to its exceptional thermal conductivity and high electrical resistivity. AlN substrates are essential for components like high-power LEDs, laser diodes, and power modules, where efficient heat dissipation is critical for performance and reliability. Innovacera manufactures high-purity, hot-pressed Aluminum Nitride substrates and thermal pads, offering superior solutions for the most demanding thermal challenges in modern electronics.

Ceramic-to-Metal Sealing Solutions

Innovacera specializes in advanced ceramic-to-metal sealing for hermetic applications in semiconductors, aerospace, and energy. Our metallized ceramics enable robust brazed joints that withstand extreme temperatures and corrosive environments. These solutions ensure leak-proof performance in feedthroughs, connectors, and sensors, enhancing device longevity and reliability in critical systems.