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INNOVACERA’ s Silicon Nitride Ceramic Heater

Innovacera is a professional advanced ceramic materials and parts manufacturer. Ceramic heaters are our strength productions as well. And we not only have alumina ceramic igniters, but also silicon nitride ceramic igniters.

Characteristics of Si3N4 Igniters:

Silicon Nitride Ceramic Igniter

1.Silicon nitride ceramic igniter is the latest and most advanced application of hot surface ignition technology.

2.Silicon nitride has outstanding advantages:
> High working temperature
> Fast heating speed
> Compactness and solidity
> Long working life

3.The working voltage of the silicon nitride igniters extends from 4V to 240V, and the power is from 10W to 750W.

The applications of Silicon Nitride Heating Element:
1.Gas heating equipment and Water heater
2.Gas stove
3.Fuel heating equipment
4.Gas burner
5.Burners for Commercial/Research

Silicon Nitride Heater’s Dimension power and input voltage are customizable according to your requirement. If you have any needs, please contact us with no hesitation!

Silicon Nitride Ceramic Heater

Production Technology-High Temperature Co Fired Ceramics (HTCC)

HTCC is an acronym for High-temperature co-fired ceramics; HTCC ceramic wood pellet stove is made up of high melting point metal heating material such as tungsten, molybdenum or molybdenum – manganese and 92-96% alumina ceramic substrates. The metal heating resistance slurry is printed onto the tape casting ceramic green body according to the design requirement, several layers of ceramic green body are then laminated together and is fired at 1500 ~ 1600 ℃ high temperature, with the aid of 4-8% sintering additive, to form the alumina ceramic heating element.

They are deployed in the following areas:
1. Heating applications above 750°C, in which standard heating cartridges would have long since failed.
2. Very precise, rapid heating due to the extremely low thermal mass .
3. Efficient hot gas generation through the extremely large heat transfer surface area. Our heater portfolio covers a broad performance spectrum (depending on the desired
purpose) and various patented structural forms. In addition to this the wood pellet burner can be designed on an individual customer basis and be equipped with a complete electrical connection technology.

Wood Pelelt Stove

Systems

Straw burner Other biomass burner Wood pellet burner
Wood chips burner Straw burner Other biomass burner

Wood pellet Stove

Further product advantages:
• Ready assembled, easy-to-install systems
• Space-saving, noiseless and impervious to overheating
(in case the blower fails)
• Extremely long-lasting and resilient
• Minimal energy consumption
• Completely electrically insulated
• No exposed electrical contacts
• No sensitive welding points
• Long lasting (non aging)
• Time to ignition 60~90 seconds
• Available in 100V / 120V / 220V / 240V AC
• Fully electrically insulated with no exposed electric contacts
• Impervious to oxidation and corrosion
• Ignite wood pellet, wood chips, split logs, straw and
other biomass
• Comply with RoHS, REACH regulation on Hazardous Subsctances

Not without reason, the high temperature heating
elements pellet igniter is the reliable standard ignition
system for pellet heating systems in Europe-hundreds
of satisfied customers speak for themselves.

Ceramic Igniters For Solid Fuel Furnaces

230V Ceramic Igniter

Model	Voltage/	Size	Ceramic Socket		Wire
			Ceramic Socket
	Power		Ceramic	Metal kit
INC-H1-1	230V 210W	90Φ10.5φ6.5mm	OD17.535/OD2445/OD25*35	–	300-500mm
INC-H1-2	230V 225W	90Φ10.5φ6.5mm	OD17.535/OD2445/OD25*35	–	300-500mm
INC-H1-3	230V 240W	90Φ10.5φ6.5mm	OD17.535/OD2445/OD25*35	–	300-500mm
INC-H1-4	230V 255W	90Φ10.5φ6.5mm	OD17.535/OD2445/OD25*35	–	300-500mm

230V Alumina Ceramic Igniter for Stove

Model	Voltage/	Size			Wire

	Power		Ceramic	Metal kit
INC-H2-1	230V 160W	90Φ10.5φ6.5mm	OD17.535/OD2445/OD25*35	G3/8”	300-500mm
INC-H2-2	230V 180W	90Φ10.5φ6.5mm	OD17.535/OD2445/OD25*35	G3/8”	300-500mm

120V 230W Alumina Ceramic Heater for Burner

Model	Voltage/	Size	Ceramic Socket		Wire
			Ceramic Socket
	Power		Ceramic	Metal kit
INC-H3-1	120V 230W	90Φ10.5φ6.5mm	OD17.535/OD2445/OD25*35	G3/8”	300-500mm

230V 300W 350W Pellet Igniter for Biomass Burner

Model	Voltage/	Size	Ceramic Socket		Wire
			Ceramic Socket
	Power		Ceramic	Metal kit
INC-H4-1	230V 350W	108Φ11.5φ6.5mm	OD17.5*35	–	300-500mm
INC-H4-2	230V 300W	108Φ11.5φ6.5mm	OD17.5*35	–	300-500mm

150W 170W 230W High Temperature Ceramic Heater

Model	Voltage	Size	Ceramic Socket		Wire
			Ceramic Socket
	/Power		Ceramic	Remark
INC-H5-1	230V 150W	70Φ10.5φ6.5mm	OD6.5*35	Pluggability	300-500mm
INC-H5-2	230V 170W	70Φ10.5φ6.5mm	OD6.5*35	Pluggability	300-500mm
INC-H5-3	230V 230W	70Φ84-133φ6.5mm	OD6.5*35	Pluggability	300-500mm
INC-H5-4	230V 150W	70Φ10.5φ6.5mm	OD6.5*35	Pluggability	300-500mm

Alumina Ceramic Heater

Alumina Ceramic Pellet Stove Igniter 120V 230V

A pellet stove igniter is a very important component in pellet stoves, which are widely used for heating pellet burners, pellet stove, pellet boiler, gas heating systems and so on.Generally, pellet igniter is responsible for initiating the combustion process by igniting the wood pellets.

Different voltages are used in different power systems. Typically, you can find pellet stove igniters designed for either 120V or 230V power systems. The voltage requirement should be specified by the manufacturer for the particular igniter model.

Alumina Ceramic Heater

A 120V pellet stove igniter is designed to operate with a standard 120-volt electrical supply commonly found in North America. On the other hand, a 230V pellet stove igniter is designed for use with a 230-volt electrical supply, which is more commonly used in European countries and other parts of the world.

It is essential to match the voltage requirement of the pellet boiler igniter with the power supply available in your specific location. Using an igniter with the incorrect voltage can lead to improper functioning or potential damage to the igniter and the stove.

When purchasing a wood pellet stove, make sure that you select the correct voltage option based on your electrical system’s specifications and the requirements specified by the stove manufacturer. It’s always recommended to consult the stove manufacturer’s documentation or contact their customer support for guidance on the appropriate igniter voltage for your specific pellet stove model.

300w Alumina Ceramic Igniter

120V 230V Alumina Pellet Igniter

An alumina pellet igniter is a type of ignition device that utilizes alumina pellets as the primary ignition material. Alumina, also known as aluminum oxide (Al2O3), is a ceramic material with excellent thermal and electrical insulation properties, which makes it suitable for igniter applications.They are designed to generate heat when applied an electrical current, allowing them to ignite or initiate a combustion process in various systems.

When it comes to the voltage requirements of pellet stove igniters, they can vary depending on the specific model and manufacturer. Typically, you can find pellet stove igniters designed for either 120V or 230V power systems. The voltage requirement should be specified by the manufacturer for the particular igniter model.

Alumina igniters offer advantages such as high-temperature resistance, electrical insulation, and reliability. They can withstand the high temperatures generated during ignition processes, and their ceramic composition ensures a safe due to controlled ignition source.

Ceramic Igniter for Pellet Stove Advantages

1) Higher temperature, about twice of traditional metal sheathed heater;

2) Shorter ignition time, about 60~90 seconds

3) Electrically insulated with no exposed electric contacts

4) Wear and corrosion resistance

5) Long life time

6) Easy to install and replace

7) Long-lasting (non-aging). Tested to 100,000 cycles.
8) 800~1100°C at steady-state temperature. Impervious to oxidation and corrosion.
9) Ignite kerosene, wood chips, split logs, coal briquettes or other biomass, corn, etc.

120v / 230v Alumina Pellet Stove Igniter

AMB for new generation semiconductor

When perform brazing (for example, Ag) in the H2 environment and it requires extreme heat and energy cycle resistance, with unique high and low temperature impact resistance, AMB substrates become an ideal packaging material for new generation semiconductor (SIC) and new high power electronic devices, it retains good thermal stability even beyond 1000 cycles.

The copper thickness is 0.1-0.5mm, provides very high ampacity and very good heat spreading. This makes it a preferred material for the applications:
-IGBT
-Power Modules
-Automotive Power Electronics
-Renewable Energy
-Space and Industrial
-Others

Aluminum Nitride AMB

Aluminum Nitride (AlN) Ceramic Crucible

Due to its high thermal conductivity (≥170W/m.k), aluminum nitride ceramic crucibles can be used for heat conduction to achieve heating effects, and are widely used in electronic equipment, such as gas atomization of electronic devices.

Aluminum Nitride Crucible

Aluminum nitride crucible can also be used as containers for vacuum evaporationand metal smelting, especially suitable for vacuum evaporation crucibles for aluminum.
Because aluminum nitride ceramics are heated in a vacuum with low vapor pressure and will not pollute aluminum even if they decompose.
In the semiconductor industry, using an aluminum nitride crucible instead of a quartz crucible to synthesize arsenide can completely eliminate the pollution of Si to GaAs and obtain high-purity products.

Other Typical Applications of Aluminum Nitride Ceramics
1. Application of optical communication devices
2. Dedicated refrigerator
3. LED industry
4. Automotive electronic modules
5. High efficiency power module
6. High-frequency microwave applications

Aluminum Nitride ( AlN ) Crucible

Alumina Ceramic Parts as Photolithography Machines in the Semiconductor Industry

Alumina Ceramic parts are used for rotating parts in photolithography machines and in a vacuum state. This requires extremely high machining accuracy, and the runout of the inner circle is required to be within 2 microns.

Fine ceramics have become key components of semiconductor equipment. Especially in high-end lithography machines, in order to achieve high process accuracy, it is necessary to widely use ceramic components with good functional composite, structural stability, thermal stability, and high dimensional accuracy.Such as E-chuck, Vacumm-chuck, Block, magnetic steel skeleton water-cooled plate, reflector, guide rail, etc.

Alumina ceramic parts for photolithography machines

Another high precision ceramic parts used in the semiconductor industry Precision ceramics have become key components of semiconductor equipment, including single crystal furnaces, ion implantation equipment, photolithography machines, CVD/PVD equipment, and packaging and testing equipment.

Innovacera can provide the required materials including alumina ceramics, aluminum nitride ceramics, silicon nitride ceramics, boron nitride//pyrolytic boron nitride ceramics, silicon carbide and microporous ceramics.

Fine Ceramic used in semiconductor industry

ALN Heater Substrate For Semiconductor-Manufacturing

High thermal conductivity makes Aluminum Nitride an excellent choice where fast response or high levels of uniform temperatures are required. A clean, non-contaminating heat source, AlN’s high thermal conductivity prevents cracking.

Aluminum Nitride Ceramic Heater Plate Advantages:

High-temperature heater up to 1000°C
Excellent thermal conductivity and uniformity.
Hard, dense, non-porous, high purity substrate.
Superior moisture and chemical resistance.
Excellent size and shape capability.
Precise, repeatable pattern and distributed wattage.

Product	ALN heater substrate
Material	Aluminum nitride
Size	D120*8mm
Application	Components of vacuum devices for semiconductor-manufacturing equipments
Description	Aluminum nitride has properties of high heat resistant, high heat conductivity, excellent heat equalization and electrical insulation. ALN heater substrate is used for mainly semiconductor manufacturing devices, and also it can be used for vacuum evaporation system, sputtering machines and CVD devices.

Aluminum Nitride Ceramic Heater Plate

What Makes BeO Outstanding for Electronic Packaging

In electronic packaging for RF and microwave, people are always looking for a very good insulation material with excellent properties that can be withstand the extreme strict environmental conditions in Military and aerospace applications.

Beryllia ceramic Rod

Among them, BeO is standing out due to its high thermal conductivity and excellent electrical properties. The thermal conductivity of Beryllium oxide is up to 285 W/mk, the second ceramic material next to BeO is AlN, which is 170 W/mk, and compare to most common Al2O3 material, its thermal conductivity is only 25-30 W/mk. Therefore, BeO Ceramic become the priority materials for RF Power Transistor Packages in Thermal management and the applications that require excellent electrical isolation

Thick Flim Metalized Beryllium Oxide

As an oxide ceramic, Beryllium oxide is very stable in oxygen/moisture containing environments. The adhesion of the ceramic-to-metal joints is high and reliable. Typically, the metallization process is by Tungsten/manganese (W/Mn) coating, then plating Nickel (Ni), it can work in 800℃ at Reducing atmosphere without Nickel bubbling. BeO metallization is widely used in Microwave power circuits and Integrated Circuits (ICs).

Some misunderstandings on BeO materials is that it’s toxic, actually, only the powder of Beryllium oxide is toxic, the BeO ceramic is provided as finished product without toxic. The production workshop is strictly controlled to protect the workers’ life and safety, therefore, there is no need to worry about the health problem.

DBC Ceramic Substrate Applied to IGBT

DBC ceramic substrate has been gaining attention in the field of power electronics for its unique advantages. It is an ideal material for high-power modules such as insulated gate bipolar transistors (IGBTs) due to its excellent thermal conductivity and electrical insulation properties.

IGBTs are widely used in various applications including electric vehicles, renewable energy, and industrial automation. They are capable of handling high voltage and current levels, making them an essential component in power electronics. However, the high power density of IGBTs results in significant heat generation, which can cause performance degradation and reliability issues.

DBC Al2o3 Substrate offer a solution to these problems by providing high thermal conductivity and excellent electrical insulation. Its thermal conductivity is up to five times higher than that of traditional substrates. This means that DBC ceramic substrates can effectively dissipate heat generated by IGBTs, reducing their operating temperature and improving their performance and reliability.

Moreover, DBC DPC substrate‘s excellent electrical insulation properties help to minimize electrical interference and improve the overall safety of the system. This is particularly important in high-power applications where even a small electrical interference can cause significant damage.

DBC Ceramic Substrate Applied to IGBT

The adoption of DBC ceramic substrate in IGBTs has revolutionized the power electronics industry. It has enabled the development of high-performance and high-reliability IGBT modules that are capable of handling even higher power levels. The use of DBC Substrate has also contributed to the miniaturization of power electronic systems, making them more compact and efficient.

If you’re looking for a reliable DBC for IGBT. Contact us today to learn more about our full range of products and how we can help you.