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Innovacera 10th Anniversary Celebration

Xiamen, August 5, 2022-Today marks the 10th anniversary of the establishment of Innovacera, a global manufacturer in technical ceramic industry.
Innovacera 10th Anniversary Celebration
Innovacera 10th Anniversary Celebration

In its first decade as a standalone company, Innovacera has strengthened its position in the advanced ceramic industry, expanded its footprint, and offered ever-more innovative and responsible technical ceramic solutions.

Reflecting on 10 years of progress, James Qiu, General Manager of Innovacera said, “I take great pride in what we have accomplished over the last decade, and I want to thank all those who have accompanied us on our journey thus far – our employees, our longstanding customers, and our partners.
Innovacera 10th Anniversary Celebration

The Celebration includes with a planned 10 Year Anniversary activity at the Huayi Hotel. This event bring together Innovacera’s team with its partners, and friends in a business networking atmosphere with special presentations about Innovacera’s history as well as its clients greeting. At the same time, Innovacera sales office’s employees also prepared some put on performance. Below is some photos for reference:

Innovacera 10th Anniversary Celebration

Innovacera looks forward to many more anniversary celebrations in the future as its footprint continues to grow as a reliable supplier in innovative and creative technical ceramic solutions for marketing and technology with clients.


Why We Choose Ceramic Igniters Instead Of Metal Cartridge Heaters?

As ceramic igniters are faster and hotter than metal cartridge heaters, so many customers would like to choose ceramic igniters instead of metal cartridge heaters

We have done the test to compare pellet igniters and metal cartridges heaters and found that while the ceramic igniter reaches 800°C within 40 s and maximum temperature of 1008°C after 100 s, a conventional metal cartridge heater only reaches 800°C after 3 min 40s and a maximum temperature of 830 after more than 4 min.

Ceramic igniters are 5.5 times faster than metal heaters and 175°C hotter. In addition, the life span of a ceramic igniter is more than 3 to 5 times longer than a metal igniter and can achieve more ignition cycles (more than 100000 cycles in the laboratory).

All in all, alumina ceramic igniters are definitively the best choice to ignite wood pellets or biomass. Besides that, it could also be used in gas heating systems, ovens, ranges, dryers, and more.

Other advantages are as below:

Low porosity
High operating temperature
Corrosion resistant
Long-lasting
Easy to install and retrofit

Why We Choose Ceramic Igniters Instead Of Metal Cartridge Heaters

Why We Choose Ceramic Igniters Instead Of Metal Cartridge Heaters

Why Choose Ceramic Igniters

Why Choose Ceramic Igniters


300W Ceramic Ignition For Wood Pellet Grills

Spending a valued time with our loved ones is always a wonderful thing in the world, around with a delicious meal or sitting by a warm stove, which makes this time more happiness.

No matter whether wood pellet grills or wood pellet stoves, a good igniter can save a lot of trouble. That is a huge advancement in igniter technology, The traditional metal igniter is the weak spot of pellet grills/smokers. After years of development, they have improved pit performance and durability by upgrading to the ceramic igniter.

Innovacera introduced the new updated ceramic igniter, which is more suitable to be used for 300W high power grills or stoves, heating faster and more durable.

Features:
In some conditions is shrouded by a stainless steel sleeve that heats up to 1,800ºF for rapid pellet ignition.
Hot Flash Ceramic Ignitor System is rated up to 100,000 cycles.
Easy to install and replace, by adjusting the igniter to the correct position of being flush, it’s closer to the pellets and can light them faster!

New Arrival Black Coated Ceramic Igniter

New Arrival Black Coated Ceramic Igniter


Ceramic Igniter Use For Pellet Burner

One special application area for Innovacera high-temperature ceramic igniter is in heating systems that use solid fuels such as wood pellets as an energy source. The challenge here is to ignite the biomass in a very short time while retaining very low emission values. This can be perfectly achieved by Innovacera’s hot surface ceramic igniter.

Ceramic hot surface igniter for pellet burners need only approx. 1/10 of the energy of that needed by hot air fans and ignition blowers. Their ignition capacity lies between 120 and 200 Watt. Depending on the positioning of the ignition element in the boiler, the ignition time of approx. 60 seconds is extremely short. This also means minimal emissions!

Igniting wood chips, firewood, coal bricks or other biomass (such as corn, etc.) is possible.

Ceramic Igniter For Pellet Burner

Ceramic Igniter

Mass customization is available.

Product advantages:
1. Ready assembled,easy-to-install systems. The high-temperature heating element in a temperature-resistant ceramic socket.
2. Space-saving, noiseless, and impervious to overheating (in case
the blower fails)
3. Extremely long-lasting and resilient: Lifetime up to 100,000 cycles
4. Minimal energy consumption
5. Completely electrically insulated
6. No exposed electrical contacts
7. No sensitive welding points


New Arrival: Black Coated Ceramic Igniter

In order to better meet the market needs for fast ignition, high durability, and high power, INNOVACERA has introduced the following black coating igniters.

New Arrival Black Coated Ceramic Igniter

New Arrival Black Coated Ceramic Igniter

FEATURES

1. Black coating type
2. 300W+5%-10%
3. 60-90 seconds ignition time
4. Available in 120V 220V-240V
5. ROHS/REACH certification
6. Many designs available
Impervious to oxidation and corrosion
Ignite wood pellets, wood chips, split logs, straw, and other biomass
9. Comply with RoHS, REACH regulation on Hazardous Substance
10. Customized welcome

APPLICATION

Wood Pellet Stove
Wood Pellet Boiler
Wood Pellet Burner
Wood Chips Burner
Straw Burner
Coal For Stoves
Other Biomass Burner

Below is the ceramic igniter technical data:

Model Specification Heater
dimension(mm)
Flange Cable Remark
INH-1-230 230V
270W-315W
106*11.5 26.6mm
Ceramic base
+ silicone heat shrinkable
tube
50/40CM
Length and line type
can be customized
INH-2-230 230V
270W-315W
106*11.5 17.7mm
Ceramic base
INH-3-230 230V
270W-315W
106*11.5 silicone heat shrinkable
tube
INH-4-230 230V
270W-315W
106*11.5 G3/8
Nut
IN-1-230 145W-200W
200W-250W
90*10.5 50CM
Length and line type
can be customized
Ceramic base
IN-2-230 90*10.5 Nut + Silicone
Heat Shrink Tube
Nut (G3, etc.)
IN-3-230 270W-315W 108*11.5 Nut+ Ceramic base

 

Wood Pellet Stove Ceramic Igniter

Wood Pellet Stove Ceramic Igniter

Biomass Burner Ceramic Igniter

Biomass Burner Ceramic Igniter

Wood Pellet Burner Ceramic Igniter

Wood Pellet Burner Ceramic Igniter


BN Setter For Sintering Quartz Glass Plates

Boron Nitride is often used for sintering advanced materials due to its high properties. The max working temperature of BN: 1800 ℃~1900 ℃ in a vacuum; 2000 ℃~2100℃ in inert.
BN ceramic is also with high electrical insulation and good resistance to sudden cold or hot. These properties make it as a good choice for sintering quartz glass, Silicon Nitride, Aluminium Nitride, etc.
Here are some more characteristics of BN:

Good corrosion resistance
Good metal corrosion resistance
No wetting
Long service life
No reaction with most active metals
Good chemical stability

BN Setter Plate

BN Setter Plate


Boron Nitride can be machined to custom-designed setters. If you need protrusions on the setter, please send us a drawing.


Ceramic Micropore Chuck In Semiconductor Display Panel Photovoltaic Medical Industry

Ceramic Micropore Chuck Table adopts microporous ceramic material by special technology, which has uniform pore size distribution, and internal interconnection. After grinding, the surface is smooth and delicate and has good flatness.
It is widely used in semiconductors, electronic Devices, film products, and other industries that require vacuum chuck equipment.

The following are detailed application cases

1. Semiconductor and MicroelectronicsPorous Ceramic Chuck Table
. Wafer cut.
. Wafer grinding.
. Wafer cleaning.
. Wafer AOI detection.

2. Display panel and mobile electronics
.LCD release film, AOI detection.
.OLED laser cutting, AOI detection.
.Touch Panel OCA fit.

3. Photovoltaic and new energy
.Photovoltaic film transfer and lamination.
.Fixed by laser welding.
.Single/polysilicon handling.

4. Flexible circuit
.PI film transfer and lamination.
.PI film AOI detection.

5. Precision Manufacturing
.Visual detection fixed.
.Laser processing fixed.
.Metal foil handling and fixing.
.Transport and fix in the vacuum chamber.
.Handling and fixing of fragile materials.
.Porous and breathable material handling and fixing.

Ceramic Micropore Chuck

Ceramic Micropore Chuck


Ceramic Reflector For Cynosure Laser

Innovacera ceramic reflectors work particularly well in Ruby and Nd: YAG laser pumping chambers and can be a highly cost-effective alternative to metal-coated reflectors. They are also extensively used as reflectors in housings for high-intensity lamps.

ceramic reflector is used for Lamp-pumped Solid-state Lasers

ceramic reflector is used for Lamp-pumped Solid-state Lasers


Ceramic reflectors can be glazed both inside the cavity and the out surface using a highly reflective glaze that seals the ceramic against ingress of cooling fluids that may alter the refractive index, introduce impurities and reduce reflectance and efficiencies. Glaze can also act as a filter and our yellow glazed reflectors have been used successfully in certain applications. The visible yellow color is complementary to the spectral colors violet and indigo and effectively absorbs these wavelengths up to around 450 nm.


Aluminum Nitride Properties And Applications

Aluminum nitride has good oxidation resistance, chemical resistance, thermal shock resistance, mechanical strength, low dielectric constant, thermal expansion coefficient similar to that of silicon crystal, and high thermal conductivity. So it is widely used in machinery and other application fields.

Aluminium nitride ceramic application

Aluminium nitride ceramic application


Below are the detailed properties:
Thermal property
The theoretical thermal conductivity of AlN is 320W/m•K, the thermal conductivity of the prepared polycrystalline AlN is generally 100~260W/m•K, and the room temperature thermal conductivity is 10~15 times that of Al2O3, which is close to BeO ( The theoretical thermal conductivity is 350W/m K), and when the temperature is higher than 200℃, the thermal conductivity is better than that of beryllium oxide; in the range of 25~400℃, the thermal expansion coefficient of pure AIN is 4.4×10-6K- 1, similar to the thermal expansion coefficient of silicon (3.4×10-6K-1).
Electrical properties
The room temperature cathode rate of pure AIN is greater than 1014Ω•cm, which is a good insulating material; the dielectric constant is about 8.0 (1MHz), which is equivalent to Al2O3; the dielectric loss is 10-4 (1MHz), and the dielectric withstand voltage is 14KV •mm-1, high electromechanical coupling coefficient (0.8%), piezoelectricity and negative yield.
Mechanical properties
At room temperature, the Vickers hardness of dense AIN ceramics is 12GPa, the Mohs hardness is 7~8, Young’s modulus is 308GPa, and the flexural strength can reach 350MPa. The room temperature strength is reduced by about 20%, while the hot-pressed Si3N4 and Al2O3 are generally reduced by 50%.
Chemical properties
AIN has excellent high-temperature corrosion resistance, is not wetted by various metals such as aluminum, copper, silver, lead, nickel, etc., and can also exist stably in some molten salts such as gallium arsenide; AIN has strong moisture absorption It is easy to react with water vapor in the air; in the air, the initial oxidation temperature of AIN is 700~800℃. Under normal pressure, AIN will not melt but thermally decompose at 2260-2500 °C.
Other properties
The blue and ultraviolet range has properties such as light transmittance, good resistance to electromagnetic radiation and electron and ion bombardment, and the highest surface acoustic wave propagation velocity among the reported related materials.
Aluminium Nitride ceramic plate

Aluminium Nitride ceramic plate


The application of AIN
In the civil field, aluminum nitride has been widely used in integrated circuits, automobiles, high-speed rail, electric power, semiconductors and other fields, such as integrated circuit substrates, IGBT control modules, electrostatic chucks for wafer processing, high-power LED heat sinks, etc. . At the same time, it is also suitable for making heat-resistant materials, film materials, composite materials, etc.
In the military field, aluminum nitride has been used in aerospace, defense weapons, microwave radar, etc., such as ship navigation systems, missile positioning systems, ground radar systems, and so on.
If you want to know more, pls contact us.
Aluminium nitride ceramic rings

Aluminium nitride ceramic rings


Ceramic Heating Element Introduction

Ceramic heating element is a resistive piece of ceramic, often treated with a metallic coating. The ceramic heating element creates heat based on resistance to electrical flow through the ceramic element. This is done to provide heat to a room or other area via convection or forced air.
Ceramic Rod Heaters are preferable in many ways to wire heating elements or other bare metal elements. They typically last longer and provide more even heat than a wire heating element. Wire heating elements will eventually burn up and cease to produce heat, and may potentially cause a fire if they come into contact with flammable materials.

Ceramic Heating Element

Ceramic Heating Element

One benefit of a ceramic heating element is that it may more evenly distribute the heat during operation. This allows for more of the heat created by the resistance of the electricity to be distributed to the room or area being heated rather than being lost to waste. In addition, ceramic elements do not get as hot as metal wire filament elements, so they are less likely to cause burns if inadvertently contacted. They are also less likely to cause accidental fires from contact with flammable materials in their environments.
Another benefit of ceramic heating elements is that they are typically more durable than traditional wire filament heating elements, which generally become brittle after a number of heating cycles and which may crack or break and cause the heater to not work. A ceramic heating element can withstand tens of thousands of heating and cooling cycles without the potential for cracking or breaking unless it is subjected to extreme stress such as a drop or a direct hit from a foreign object. For this reason, ceramic heaters are often used in homes where they will not receive a lot of maintenance or gentle care.
One final benefit of ceramic heating elements is their cost. They are easy to manufacture and distribute, and because they are a better method than traditional heating elements, they have become prevalent in low-cost heaters sold on the mass market for public or private consumption. Ceramic heating elements can provide better quality and durability for the cost, as well as better, more consistent and even heating across the board. Due to these features, it has become common to find a ceramic heating element used in various heating systems.


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